Looking at the New Industry Opportunities Behind Marshmallow Production Line

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Marshmallow Production Line: How It Works

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OrangeMech provides you with one-stop marshmallow making machine solution and the best equipment. Our professional technical R&D team and years of experience can meet all your needs.Next, let me take you to understand the candy making process in factory.

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一：Important components of the marshmallow production line
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Mixing tank → cream forming machine → pouring device → conveyor belt transport → powder spreading device anti-sticking treatment → vibrating screen to remove impurities


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mixing tank

















Whipped cream machine

















pouring device

















Conveyor belt

















Dusting device

















Vibrating screen






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1 Mixing barrel:
mainly used for mixing and stirring raw materials.
The main function of the mixing tank is to mix the syrup, pigment and flavor raw materials together. Stir continuously in the mixing tank. When the temperature in the tank reaches above 120℃, the sugar will reach the dissolving temperature to form syrup. When the syrup is formed, add food coloring and flavors to mix it into your favorite color and taste.
2 Cream forming machine:
There is a cooling and insulation system in the forming machine.
The prepared syrup is stirred at high speed in the cream forming machine. While in close contact with the air, the syrup will also form bubbles and become more fluffy.
3 Pouring device:
The pouring device is controlled by a servo motor, with precise pouring, low noise and strong stability.
Put the syrup that has become creamy into the pouring device, and apply the pouring mold to adjust the flow rate parameters.
4 Conveyor belt:
The conveyor belt adopts a servo motor, which is precise in pouring, anti-sticking, durable and easy to clean.
After the parameters are adjusted, it falls on the conveyor belt. The material of the conveyor belt is food-grade material. Don't worry about hygiene and safety issues. The speed of the conveyor belt can be adjusted according to the flow rate to better receive the marshmallows
5 Powdering device:
Sprinkle anti-sticking powder to prevent the sugar from sticking before solidification.
When the marshmallows fall off the conveyor belt, quickly open the powdering device and sprinkle anti-sticking powder on the surface of the marshmallows to prevent adhesion
6 Vibrating screen:
Collect and filter the marshmallows.
The last step, the high-speed vibrating vibrating screen, can filter out the undissolved syrup or excess impurities on the marshmallows to ensure uniform product quality.

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二：candy making process in factory
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Step 1: Raw material preparation before production
Prepare white sugar, glucose, water and gelatin in strict proportion.
Step 2: Cooking process
After the raw materials are prepared, put them into the mixing tank and stir them continuously. When the temperature reaches a certain level, the sugar will dissolve and form syrup
Step 3: Air contact and mixing
After the syrup is formed, you can add an appropriate amount of food coloring to allow the syrup to fully mix with the coloring to the color you want. After the syrup is formed, it rotates at high speed in the cream molding machine to contact enough air, which will produce bubbles and increase the fluffiness.
Step 4: Molding device
The heated syrup can be poured into the mold evenly through the pipe and pouring device according to the set flow rate
Step 5: Powdering
The syrup in the mold will reach the conveyor belt and enter the powdering device of the equipment to prevent the syrup from sticking
Step 6: Vibration to remove impurities and excess powder
The high-speed shaking of the vibrating screen removes excess powder and screens out sugar blocks that have not been successfully dissolved to ensure uniform quality.




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三：Main factors affecting the efficient production of marshmallows

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Production efficiency and output




In the marshmallow production line, the degree of connection between equipment will directly affect the production efficiency and output, followed by whether the raw materials are prepared sufficiently. For these two important issues, the measures that need to be taken are to choose high-performance equipment when ordering equipment, and the connection layout between production lines must be smooth to ensure sufficient raw materials before production.







The degree of automation




The higher the degree of automation of the equipment, the greater the impact on your production efficiency. At the same time, it can also save you manual control. In the intelligent production process, you can adjust the production parameters and observe the production progress to achieve real-time monitoring. Therefore, when choosing equipment, try to choose automated PLC control and SCADA to facilitate the management of the machine.







Uneven production quality

The uniformity of finished product quality is mainly affected by several aspects: the quality of raw materials, the control of production speed and temperature, and whether there is a quality inspection system. Therefore, the standard to ensure the final uniformity of quality is that in the same batch of production, the temperature and stirring speed should be set uniformly, and the choice of raw materials should be as good as possible. It would be better if the equipment has a system to detect product quality during the production process.





Hygiene and safety level

When choosing equipment, you must pay attention to the material of the equipment. Only materials that are harmless to the human body and meet food safety requirements can be used. Hygiene and safety are the most concerned points for people nowadays and are the top priority of equipment.





Cost selection

For your cost control, choosing fully automated equipment is definitely a good choice. It not only improves production efficiency, but also saves manpower. If your cost is not very ideal, then it is recommended that you choose semi-automatic equipment according to your budget, and use automation for part of it, and other parts that can be replaced by manual labor can be considered without automation.


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四：candy making process in factory
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1
Solutions for the finished product that is too hard or too soft


1：Accurately control the syrup boiling temperature: Use a high-precision thermometer to control the temperature between 115-125℃.

2：Reasonably control the stirring time: Generally, the stirring time is about 5-15 minutes.

3： Accurately use coagulants: Accurately weigh the amount of coagulants such as gelatin according to the formula to ensure that the ratio of coagulants to raw materials such as syrup is appropriate.


2
Solutions for insufficient aeration


1： Adjust the stirring speed: Generally speaking, the stirring speed is more appropriate between 1000-3000 rpm.

2：Optimize the design of the stirring paddle: Select a stirring paddle of the appropriate shape, size and angle, or improve the existing stirring paddle to improve the aeration efficiency.

3： Adjust the viscosity of the raw materials: By adjusting the concentration of the syrup, adding an appropriate amount of thickener or diluent, etc., the viscosity of the raw materials can reach the appropriate range.


3
Uneven color or flavor


1：Improve the adding method: Mix the pigment and food flavoring into water to form a solvent, then introduce it into the syrup, and then add it to the syrup slowly and evenly.

2：Strengthen stirring: After adding pigments or flavorings, extend the stirring time to ensure that the stirring is fully and evenly. You can use a combination of low-speed stirring and high-speed stirring.

3：Strengthen equipment cleaning: Before and after each production, the equipment must be thoroughly cleaned to ensure that there is no residue inside the equipment.
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五：Why choose OrangeMech marshmallow production line
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In terms of production capacity: OrangeMech marshmallow production line can achieve stable operation and efficient production, ensure uniform quality during the production process, absolutely safe materials and convenient cleaning devices are our advantages, but our biggest advantage is the PLC control system, which is easy to operate and will take your marshmallow manufacturing process business to a higher level.

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From Intent to Production: A Case Study of a Dutch Customer's Order for a Cotton Candy Production Line
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Amidst the growing trend of innovation and efficiency in the food processing industry, the increasing consumer preference for finished food products is driving a stronger demand for advanced production equipment. Next, we will take you through a dissection of our success story—the entire process of a Dutch client ordering a marshmallow production line. Together, let's explore how we can help clients achieve their business objectives through precise alignment of needs, customized professional solutions, and efficient delivery services.

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一：Customer Information and Needs
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The Netherlands is one of the most active participants in the European food consumption market. In November 2024, our website received an inquiry from a candy manufacturer specializing in high-quality marshmallow production lines with over a decade of experience in the food industry. Their candy products are exported to European and global markets. However, as times progress and consumer preferences evolve, traditional flavors and styles of marshmallows are no longer favored by the market. Market research indicates that innovative marshmallows with unique shapes are more popular among various age groups. This company aims to stand out in a highly competitive industry by creating a distinctive marshmallow brand identity, not only in the European market but also globally.

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During our communication, their procurement manager highlighted the main challenges they face:
◉ Low production efficiency: Traditional equipment is slow and cannot meet the growing demand for orders.
◉ Unstable product quality: Variations in the texture, shape, and taste of marshmallows are affecting their brand reputation.
◉ Difficulty in cleaning: The candy-making process in the factory requires the use of multiple pieces of equipment, but their current machinery is hard to clean, posing food safety risks.
◉ High energy consumption: Traditional equipment consumes excessive energy, increasing operational costs.

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candy making process：
Raw material→Mix→Whipped cream→Pouring →Conveying →Powder→Vibrating screen→Marshmallow


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Raw material

















Mix

















Whipped cream

















Pouring

















Conveying

















Vibrating screen

















77.jpg

















Marshmallow






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二：Customized Solution: Team Collaboration to Create a Tailored Plan
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After thoroughly understanding the main concerns of the Dutch cotton candy production company, our professional technical team quickly and accurately developed a customized solution in collaboration with various departments, tailored to the client's needs. We provided detailed drawings with clear dimensions for their procurement manager. During the technical design process, we not only addressed their specific issues but also designed quickly interchangeable molds based on our research of local Dutch food trends. These innovative molds, featuring cartoon characters, animals, and figures, are sure to be well-received by the local market.

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To address the client's pain points, we designed a comprehensive cotton candy production line solution with the following key improvements:
◉ Highly Efficient Automated Equipment: Introduced a fully automatic cotton candy forming machine, enabling end-to-end automation from raw material mixing to finished product packaging.
◉ High-Precision Sensors: Equipped with advanced sensors to ensure consistent weight, shape, and texture for each cotton candy piece.
◉ Intelligent Control System: Utilized PLC (Programmable Logic Controller) and touchscreen interfaces for easy operation and real-time production monitoring.
◉ Multi-Formula Switching: Supports the production of cotton candy with different flavors, along with additional multi-shape molds.




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三：Installation and Debugging: Review Implementation Results to Ensure Proper Equipment Operation
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Following the confirmation of our customized plan, our factory commenced precise production tailored to the client's requirements in December 2024. Upon completion of the equipment manufacturing, our seasoned engineering team conducted equipment debugging and tested the equipment's performance at our factory. Based on the actual test results, an installation plan was formulated and a PPT was created for the client. Our engineers pay meticulous attention to every detail in the installation plan, ensuring the equipment's levelness, verticality, and the tightness of connections between components are accurate to the millimeter. During the debugging phase, we strictly control the entire process from raw materials to the final product, in accordance with the client's specifications for the end product. This includes precise regulation of conveying speed, mixing time and intensity, as well as forming temperature and pressure, to guarantee that the production line yields marshmallow products that meet the client's quality standards.


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四：Project Delivery: Garnering Customer Acclaim
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At the beginning of March 2025, the customer received our equipment. Thanks to the precise installation and debugging PPT prepared by our experienced engineers, the customer was able to perfectly assemble and debug the equipment on-site without the need for our engineers to be physically present. After the upgrade and transformation, the Dutch customer's cotton candy production line achieved significant improvements:
♦ 40% Increase in Production Efficiency: Daily output increased from 5 tons to 7 tons, meeting the demands of large-volume orders.
♦ Enhanced Product Consistency: The texture and shape of the cotton candy became standardized, greatly improving customer satisfaction.
♦ Compliance with Hygiene Standards: Multiple food safety certifications were obtained, enhancing brand credibility.
♦ Reduced Operating Costs: Energy consumption decreased by 20%, saving tens of thousands of euros in electricity costs annually.
The Dutch customer expressed great satisfaction with this collaboration, stating, "The new cotton candy production line not only solved our production efficiency issues but also optimized product quality. The intelligence, cleanliness, and user-friendly operation of the equipment have continuously doubled our daily output."



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Summary：
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The success story of the Dutch marshmallow production line demonstrates that for food processing enterprises to effectively address issues such as production efficiency, product quality, and hygiene standards, the introduction of advanced equipment and technology is essential. In a fiercely competitive market, intelligent and automated production lines will become a key factor for enterprises to enhance their competitiveness.

If you are facing similar production challenges, please feel free to contact us. At OrangeMech, we will provide you with professional solutions to help your enterprise achieve efficient and sustainable development!

OrangeMech's Success Story: Industrial Bread Production Line Manufacturer Takes Russia by Storm

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In recent years, due to population growth and changes in consumer preferences, the demand for bread products has been continuously increasing, and the Russian bakery market has been growing. This has created opportunities for bread production line manufacturers like OrangeMech to provide innovative solutions that meet the evolving needs of the market. This article explores how OrangeMech, a leading industrial bread production line manufacturer, is making waves in the Russian bakery market with its high-quality Chinese production lines.



Introduction of important equipment：

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OrangeMech’s industrial bread production line is a high-quality, efficient and cost-effective production line that focuses on high production capacity, automation, a wide range of industrial use products and customized solutions. It has successfully met the needs of a bread production company in Russia that has been producing for nearly 10 years, increasing production capacity by 30%, improving production efficiency and saving costs.
The industrial bread production line is actually a production line formed by many machines connected seamlessly together.


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TRAY ARRANGE MACHINE

















THREE WAY DOUGH ROLLING MACHINE

















STUFFING MACHINES







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STUFFING MACHINE (optional）

















DOUGH PRESSING

















DECK OVEN

















CUTTING TABLE








Cooperation Opportunity: Online Platform

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We started working with this Russian company on our website platform. We received their form submission and their message clearly expressed their needs to us. They wanted to increase production capacity, improve automation and expand the range of industrial products for various bread categories. OrangeMech is known for providing one-stop customized solutions and is an ideal partner to meet the company's needs.



Customer needs

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This bread production company in Russia needed equipment that could handle high volumes, automated processes, and accommodate a wide range of industrial products. Our experienced production and technical teams rose to the challenge and provided a customized solution that met these specific requirements, from equipment selection to production process design and technical support.
Problems encountered by customers:
1: Low production efficiency: The original equipment is old and the production speed is slow, which cannot meet the market requirements in time, resulting in many large orders that cannot keep up with the production capacity.


2: Inconsistent quality: The dough is not evenly mixed, resulting in uneven fermentation, and the temperature adjustment is unstable during baking, which greatly affects the quality.


3: Troublesome sanitation and equipment maintenance: The failure rate of the original equipment is too high, the maintenance cost is very high, it is inconvenient to clean and it wastes time.





Solution

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During this period, our multiple departments cooperated closely with customers to understand their needs and develop customized solutions, including selecting the right equipment, implementing efficient production processes, and providing continuous technical support. This collaborative approach ensures that customer goals are met and exceeded.
1: Equipped with a customized fully automated production line: equipped with a PLC intelligent control system to achieve precise temperature control, timed fermentation and automated production, improving productivity while saving labor costs.


2: Energy-saving tunnel oven: hot air circulation technology makes baking more uniform and reduces energy waste.


3: Improve hygiene and durability:Food-grade stainless steel material, easy to clean and corrosion-resistant. Low failure rate design reduces downtime.





Final results and customer feedback

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OrangeMech's cooperation with the Russian bread production company included open communication, detailed negotiations and timely delivery of equipment. Through transparent contracts to establish a collaborative relationship, we treat every customer with 100% service attitude and professional level, the purpose is that both of us can work towards a common goal and achieve a successful result.

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Lessons Learned

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OrangeMech bread production line manufacturer’s success in the Russian baking market was not without its challenges, particularly in dealing with cultural differences, honing communication skills, and effectively managing risk. By demonstrating flexibility, adaptability, and a commitment to understanding its customers’ unique needs, OrangeMech overcame these obstacles and built strong relationships with its partners.

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The Art of Bread Production: From Flour to Loaf
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Bread has been a beloved and popular food worldwide since ancient times and is often regarded as a staple food in various regions. With a long history globally, bread has a complex production process and comes in numerous forms, each type possessing its own unique flavor. Over time, bread has evolved from simple varieties to a wide array of types. The production of bread combines precise scientific techniques with continuous artistic innovation. This article will explore the history of bread-making, modern production methods, basic ingredients, preparation techniques, and solutions to common issues.


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European Bread

















Flatbread Bread

















French Bread






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Bread types
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Bread comes in a wide variety of types, which can be categorized as follows:
A:Yeast-leavened bread: The most common and popular type, including Brioche, Bagel, Baguette (French stick/French bread), Croissant, English Muffin, etc.


B:Unleavened bread: Banana bread, soda bread.


C:Flatbread: Tortillas, naan, pita, papadam, paratha, himbasha.


D:Artisan bread: French baguette, sourdough bread, whole wheat bread, sweet bread.

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HISTORY of BREAD
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Bread first appeared around 10,000 years ago in the Middle East, boasting a long history. Initially, humans made bread simply by grinding grains into powder, mixing them with water, and steaming the mixture to form flatbreads. Around 3000 BCE, wild yeast discovered in ancient Egypt was first used to ferment bread. Later, the Roman Empire began large-scale adoption of leavening techniques for commercial bakeries. By the Middle Ages, bread had become a staple in daily human life. From the 18th–19th centuries onward, the rapid development of mechanization led to the integration of commercial mechanical mills with industrial bread-making equipment, enabling large-scale bread production.

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Modern vs. Traditional Bread Production
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Modern bread production has become highly industrialized. The main advantages of modern automated industrial production are:
1:With the support of machinery, the speed of mixing, shaping, and baking can be increased, thereby improving production efficiency.


2:Fermentation time is controlled, resulting in more consistent quality.


3:To extend shelf life, certain preservatives and dough conditioners are added.


This industrialized bread production method is particularly suitable for large-scale bakeries. By utilizing modern machines to mix flour and commercial yeast, along with intelligent PLC control systems to precisely regulate temperature and humidity, uniform products can be manufactured.


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Raditional handmade bread also possesses many appreciated charms. Its main advantages lie in the fact that the dough is mixed and kneaded by hand, crafted through the baker's rich experience and intuition. The fermentation process using natural yeast or sourdough starter is typically slower, which gives the bread a more complex flavor and better texture.


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Raw materials needed for bread production
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Flour: Flour is a key ingredient in bread production, with wheat flour being the most common type. The protein in wheat flour—Gluten—gives bread its structure and elasticity. The higher the gluten content in the bread, the chewier the final product will be. Other types of flour available on the market, such as whole wheat flour, rye flour, and bread flour, can also be used for making bread.

Water: Water plays a crucial role in activating the flour and yeast, and its quantity significantly affects the texture of the dough. A dough with less water will be smaller and denser, while a dough with more water will be softer and more pliable.


Yeast: Yeast is a microorganism that ferments the sugars in the dough, producing carbon dioxide gas. This gas causes the dough to rise, making the bread light and airy. There are two main types of yeast used in dough preparation: active dry yeast and instant yeast. Active dry yeast needs to be dissolved in warm water before use, while instant yeast can be added directly to the dry ingredients. A sourdough starter—a mixture of flour and water fermented with wild yeast and bacteria—can also be used to leaven bread.


Salt and sugar are also essential components that determine the flavor of bread, and their proportions must be carefully balanced.

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bread making process step by step
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Step 1: Preparing Ingredients
Prepare the ingredients (flour, water, yeast, salt, sugar). The flour should be kept at 25-30°C to better activate it. Have the salt and sugar ready for use.


Step 2: Mixing & Kneading
Evenly mix the flour, water, yeast, and salt into a dough. The OrangeMech dough mixer allows one-touch time settings for mixing, ensuring the dough is uniformly kneaded to develop gluten, making the bread increasingly elastic.


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Step 3: First Fermentation (Bulk Rise)
Place the mixed dough in a warm location for 1-2 hours. Once the dough has expanded, fermentation is successful, and air pockets will form.


Step 4: Dividing & Shaping
The fermented dough can be divided into uniform pieces or rolled into shapes using a dough dividing and rounding machine


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Step 5: Second Fermentation (Proofing)
Shape the divided dough and ferment it again (30-60 minutes) to improve texture.


Step 6: Preparing for Baking
Before baking, score a cross on the surface of the proofed bread. This is not only for aesthetics but also to better control expansion during baking.


Step 7: Baking
Once everything is ready, place the bread in the oven and bake at 200-300°C until the crust hardens and the interior sets. For small-scale baking, the OrangeMech multi-layer oven is a convenient and safe baking solution.


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Step 8: Cooling
The final step: Allow the bread to cool for at least 30 minutes after removing it from the oven to ensure it fully sets.

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Problems encountered in bread production and solutions
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1
How to fix dough that becomes too sticky or too dry during bread-making?


This is mainly due to an imbalance in the water-to-flour ratio, which needs to be readjusted.


2
How to solve insufficient bread expansion?


If the bread doesn’t rise enough, consider whether the surrounding temperature is too cold, the amount of yeast is insufficient, or if the yeast was used past its expiration date.


3
Why is the bread's interior rough when sliced, and how to improve it?


This may be caused by insufficient kneading time, preventing gluten from fully developing. Increasing the kneading duration is necessary. Additionally, if the fermentation temperature is too low, it can hinder gluten formation, leading to a coarse texture.


4
Why is the bread's crust too thick and hard, and how to fix it?


Overbaking is the primary cause of a thick, hard crust. To resolve this, reduce the oven temperature or place a tray of water at the bottom of the oven. The evaporating steam during baking helps prevent the crust from drying out too quickly.
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Summary
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In view of the summary of the process from flour to bread in the above article, if you need a dough mixer, dough dividing and rounding machine, or multi-layer oven equipment in your bread making process, please leave us your contact information. We, a one-stop service manufacturer of food processing equipment with more than ten years of experience, will provide you with professional services.

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Mooncake Molding Machine Solutions: Meeting FG's Efficient Production Needs
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Customer information


Company
PL Company


Country
Russia


Customer requirements:

Improve sorting accuracy and efficiency, reduce labor costs, accurate weighing, simple operating system.







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Customer Background
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On December 23, 24, OrangeMech Food Processing Equipment website received an inquiry about PL Company's food stamping machine. This company focuses on food processing, especially moon cakes, biscuits and other foods that need to be printed with patterns. Now the market demand for food diversity is getting higher and higher. At the same time, PL Company's business scale must also expand. In particular, the production of food stamping machines wants to upgrade equipment, mainly to improve the speed, clarity, accuracy and safety of the printed patterns, and ensure the consistency of the quality of the finished products.
FG's purchasing manager (ADR) put forward 6 key requirements, hoping to find a stamping equipment that can not only improve production efficiency but also meet strict food safety standards.


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Costomer requirements

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The six core requirements proposed by the ADR manager are as follows:


▲High production efficiency: The equipment stamping can support continuous stamping to improve efficiency.
▲Precise stamping: The stamping position is accurate, and the stamping pattern template should be rich in text or clear, consistent, and without deviation.
▲Food safety compliance: The contact material part of the equipment must be in compliance with EU food grade materials to ensure food safety issues.
▲Easy to clean design: The internal structure of the equipment needs to be convenient for us to quickly disassemble and clean, and the gaps will not hide dirt and contaminate food.
▲Durability and low maintenance: The core components need to have high wear resistance to reduce downtime maintenance time.
▲Intelligent control: Equipped with PLC numerical control operation screen, the language and text can be customized, and it supports parameter preset and automatic fault detection.

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Food Pressing Machine solutions
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In response to FG's 6 requirements, our sales manager Candy and our technicians provide the following customized solutions:


▼High-speed servo drive system---Adopting high-performance servo motors, the stamping speed can reach 120 times/minute, which is 30% more efficient than traditional pneumatic equipment. Meet high production efficiency.
▼The photoelectric sensor accurately detects the position of the product on the conveyor belt, allowing the product to accurately enter the forming and embossing position.
▼The whole machine is made of 304/316 stainless steel, which meets food safety standards. Rust-proof and anti-corrosion treatment, it is very suitable for humid or high-cleanliness production environments.
▼The key components adopt a snap-on design, which is easy to clean and maintain. All disassembly can be completed within 10 minutes. It is also equipped with a cleaning air gun to quickly remove residues and facilitate deep cleaning.
▼Spare parts are wear-resistant accessories, which are wear-resistant and easy to repair, and the frequency of equipment replacement is greatly reduced.
▼ The PLC control panel is simple to operate, supports customized languages, has high precision, monitors pressure, temperature and other data in real time, and automatically alarms in abnormal situations.

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Customer feedback
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In March 25, we delivered the equipment to FG. After using our Food Pressing Machine solutions, they told us: "The improvement in production efficiency directly reduces defective products, and the efficiency is increased by 30%. In addition, there are many mold patterns, which are the most popular patterns at the moment. The diversity and uniqueness of the patterns have made us the only one to receive multiple large orders. In addition, the cleaning time of the equipment is shortened by half. The detachable module design not only improves our hygiene compliance, but also reduces the equipment maintenance cost a lot." ADR manager said: "This equipment fully meets our expectations and even exceeds the requirements of EU food safety regulations."

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Summary
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In this cooperation with PY, we successfully helped FG achieve efficient, accurate and safe production goals by customizing mooncake molding machine solutions for PY. PY was very satisfied with our solutions and services and contacted us again in early April to add our baking processing equipment.


OrangeMech - Providing reliable and efficient stamping solutions for food processing companies
If you also have concerns or problems in food processing that need to be solved, please contact us as soon as possible!