As one of the most popular foods, bread not only offers a delicious and soft texture but also provides abundant nutrition through reasonable ingredient combinations, making it a healthy and flavorful green food. The bread manufacturing industry is continuously advancing toward automation. The bread production line developed by OrangeMech can flexibly produce various types of bread. The following sections will introduce this production line and different manufacturing processes.
The bread production line developed by OrangeMech is suitable for food processing plants, large and small bakeries, central kitchens, and other applications, and can be customized to fit various scenarios based on your needs.
The production line covers complete processes such as kneading, shaping, arranging, proofing, and baking, and is suitable for the production of various types of bread. The equipment is made of 304 stainless steel material, which meets food safety production standards and food hygiene regulations in various regions. It has significant advantages in production capacity and product shape stability, helping you reduce costs and increase efficiency, and enhance market competitiveness.
Before starting up, first check whether there are any foreign objects on the conveyor belt and pressure roller, and the production area must be kept clean. Check that the power and gas connections are normal. First, run the machine idle for a period of time to observe the operation. If there are any problems, they should be dealt with in a timely manner. Prepare the necessary ingredients and dough according to the bread production process.
After the dough is kneaded, it is put into a dough press for shaping, then filled with filling and divided into small dough pieces. The dough is automatically placed on a tray and the tray is placed on a trolley and moved into a proofing cabinet. The temperature, humidity, time, etc. are adjusted according to the production process. After proofing, it is finally put into the oven.
Monitor the operation during the production process, adjust the operating parameters in a timely manner in case of uneven shaping or tearing, and calibrate the distance between the two sides of the pressure roller. If there is any stuck material, stop the machine in a timely manner and clean up the blocked material before restarting.
After production is completed, turn off the power, clean the flour on the surface in a timely manner, scrub the conveyor belt and pressure roller with hot water to prevent residue, do a good job in equipment maintenance, and extend the service life.
Standardized bread production process and a selection of bread recipes:
Preparation in advance:
1) Flour 1000g
2) 140g white sugar
3) Whole milk powder 50g
4) Dry yeast 12g
5) 7g of salt
6) Egg liquid 120g
7) 500g of clean water
8) 90g butter
9) Red bean paste filling
Production process:
1)After the raw materials are prepared, they are mixed and stirred in a dough mixer to form a smooth dough. After stirring, they are allowed to rest briefly.
2)After resting, the dough is put into equipment for shaping, filling, and dividing into small dough balls of the same weight and placed on a plate.
3)After the dough is placed on a tray, it is pushed into the fermentation box on a trolley. The fermentation temperature is 36°C and the humidity is 75%, until the dough reaches 1.8 times its original size.
4)After proofing, brush a layer of egg mixture on the surface and bake at 175°C for 15 minutes.
Preparation in advance:
1) Flour 1000g
2) 60g white sugar
3) 470g of clean water
4) 9g dry yeast
5) 7g of salt
6) 47g butter
Production process:
1) After the raw materials are prepared, they are mixed and stirred in a dough mixer to form a smooth dough. After stirring, they are allowed to rest briefly.
2) After resting, the dough is put into equipment for shaping, divided into small dough balls of the same weight, pressed into circles, and placed on a plate.
3) After arranging the tray, place it on the trolley and push it into the proofing cabinet. The proofing temperature is 37°C, the humidity is 82%, and it lasts for 60 minutes.
4) The dough that has been proofed is sent for baking at a temperature of 175°C for 11 minutes.
1) Flour 1000g
2) 160g white sugar
3) Whole milk powder 60g
4) 10g dry yeast
5) Salt 6g
6) Egg mixture 150g
7) Milk 480g
8) 100g butter
Production process:
1) After the raw materials are prepared, they are mixed and stirred in a dough mixer to form a smooth dough. After stirring, they are allowed to rest briefly.
2) The dough that has been rested is sent to the production line for shaping, rolling, and dividing, and then placed into pre-prepared toast molds.
3) Place the mold filled with dough into the proofing cabinet and set the temperature to 36°C and humidity to 75%. Let the toast ferment until the mold is 80% full.
4) After proofing, put the dough into the oven and bake at 170°C for 30-35 minutes.
1) Flour 1000g
2) 80g white sugar
3) Whole milk powder 30g
4) Dry yeast 11g
5) 10g salt
6) 100g egg mixture
7) 540g of clean water
8) 75g butter
Production process:
1) Put the prepared ingredients into the dough mixer and stir until the dough expands.
2) The dough should be allowed to ferment at 28°C until it doubles, and then the air should be punched out.
3) The dough that has been rested is sent to the production line for shaping and dividing into several uniform small dough pieces.
4) After the dough is formed, it is sent to the fermentation box for fermentation at 36°C, 75% humidity, and for 45-60 minutes.
5) Brush a layer of egg mixture on the surface of the dough, sprinkle with scallions, ham, and sauce.
6) Put it into the oven and bake at 180°C for 13 minutes.
The above is a simple recipe for bread production, suitable for beginners to use for manual bread making. If you want to produce in large quantities, OrangeMech's bread production line can provide you with exclusive solutions and tailored planning to efficiently solve production problems.
OrangeMech has been deeply involved in the baking industry for many years, with a complete system, mature equipment and processes, and stable performance; Whether it's a small baking kitchen or a large food processing plant, OrangeMech can provide exclusive solutions that are versatile and meet diverse market demands; And we can provide on-site installation, training services, and remote technical support to solve the worries of overseas customers.
This article compiles 5 bread production formulas, covering multiple categories, paired with OrangeMech bread production equipment. They are hygienic, easy to operate, and reliable. The size, weight, color, and taste of each batch of bread are highly uniform. Please feel free to consult us at any time, and we will customize exclusive solutions for you to help you produce efficiently and expand your market.
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