Arabic pancake is a popular staple food in the Middle East, with a flexible and versatile taste. It is mostly used in retail, fast food, snack food, and store sales. Pita products like bread machine pita and mass production have high requirements for equipment. In the standardized product phase, stable taste and efficient mass production have become the core competitiveness of the enterprise. An Orangefull automatic production line can effectively solve the problems of mass production and guarantee product quality.

The Arabic pancakes production line is an integrated intelligent noodle equipment, integrating the pressing surface, die cutting molding, residual material recycling, constant temperature baking, air cooling and cooling processes, which is suitable for the production of various kinds of Arabic pancakes,Production requirements related to the bread machine pita recipe for overseas customers,This equipment focuses on the large-scale production of the plant, with obvious advantages in capacity and stability of finished products. It is suitable for all kinds of pies. It is applicable to food factories, baking workshops, and central kitchens, improving capacity, stabilizing quality, reducing cost, and enhancing the market competitiveness of the enterprise.

The entire set of mass production equipment adopts a modular structure, with the machine body made of food-grade 304 stainless steel, which is easy to clean, corrosion-resistant, and free of sanitary dead zones. The equipment consists of dough pressing, mold pressing and cutting, excess material recycling, constant temperature baking, and air cooling. It has a stable structure and low failure rate, and is suitable for mass production of Arabic flatbreads of various specifications. Relying on professional equipment, it can stabilize the taste and quality of the finished pita bread products.

1. Noodle pressing, cutting, and scrap material recycling module

Equipped with multiple specifications of removable dies, uniform pressing pressure, controllable skin thickness, and customized cakes of different diameters and thicknesses; The excess fabric after cutting is automatically recycled to solve the problems of uneven thickness in manual molding and unstable pocket blisters. The finished products are regular and suitable for standard packaging for sale. Compared with production requirements related to pita break machine recycling, industrial equipment can achieve continuous mass production with better batch consistency.

2. Thermostatic baking temperature control module

Intelligent hot air circulation temperature control system, temperature adjustable, temperature control error ± 2 ℃, applicable to various recipe processes, high-temperature fast baking to form hollow bags, avoiding scorch and inclusion defects.

3. Air-cooled cooling conveying module

The closed-loop air cooling system cools down and shapes at a constant speed, effectively preventing the cake from softening, sticking, and bag collapse, reducing the rate of defective products and improving the stability of mass production.

1. Place the equipment on flat, hardened ground and level the foundation to avoid vibration deflection. Check the industrial power supply, air source, and temperature control system before startup; clean the track, mould, and sundries at the feeding port; check the precision of the core components of the equipment; and ensure safe production.

2. Check the thermostatic baking and air cooling circulation system through the electronic control panel according to the product type to set the parameters of surface, pressing plate, baking, and conveying, ensure uniform temperature and stable heat dissipation, and avoid the collapse, crack, dark color, and other problems of the finished bag.

3. Input flour, yeast, clean water, salt, and other raw materials, and the equipment automatically completes the whole set of assembly line operations. Long-term continuous production can turn on the thermostatic moisturizing system, stabilize the production status, and eliminate dough mold adhesion and molding failure.

4. Turn off the power supply of each station after production, thoroughly clean the residual surface chips of the equipment, keep the equipment clean, eliminate the residual deterioration of materials, and effectively extend the service life of the equipment.

Preparation in advance: 

1) 500 g high-gluten flour 

2)5g instant yeast 

3)300ml warm water 

4)8g common salt 

5)15ml olive oil

Preparation Process：

1) Mix flour, yeast, and salt; add warm water and olive oil, mix and knead into a smooth dough, and leave hair standing.

2) The remaining dough is put into the equipment and automatically blended and pressed into shape to ensure even skin thickness.

3) Constant temperature baking at 280 ‑ 300 ℃, then air-cooled. The finished bag is fluffy, flexible, and chewy, which is suitable for commercial over-volume goods.

Preparation in advance: 

1)whole wheat flour 300g 

2) high-gluten flour 200g 

3) instant yeast 6g 

4) warm water 320ml 

5) salt 7g 

6) a small amount of honey, 10 g

Preparation Process：

1) Mix the two types of flour, add yeast, salt, and honey, pour in warm water, knead the dough evenly, and allow it to rise fully.

2) The equipment automatically combines flour and low-pressure tablet, and it is baked at 270 ℃ to shape, locking in the aroma of whole grain.

3) Air-cooled shaping, strong flavor of finished wheat, healthy roughage attribute, suitable for gift boxes and store retail.

Preparations in advance:

1) 500 g high-gluten flour 

2) 5g instant yeast 

3) 305ml warm water 

4) 8g common salt 

5) 25g white sesame 

6) 12ml olive oil

Preparation Process：

1) Mix flour, yeast, and salt; add water, and rub the olive oil into the dough. After kneading, sprinkle white sesame on the surface.

2) Equipment tablet molding, 290 ℃ constant temperature baking, sesame aroma is fully released.

3) Cool; strong aroma of finished products; suitable for fast food with vegetables.

Preparations in advance

1) 500 g high-gluten flour

2) 5g instant yeast

3) 300ml warm water

4) 8g common salt

5) 15ml olive oil

6) 8g ground pepper

Preparation Process：

1) Mix flour, yeast, and salt; add dried vanilla chips, pour in warm water and olive oil, and knead until fully combined.

2) The dough is shaped by pressing and baked at 285 ℃ to retain the fresh aroma of vanilla.

3) Air-cooled, with a unique finished product flavor, suitable for supplying special restaurants in the Middle East.

Preparation in advance: 

1) 500 g high-gluten flour 

2) 4g instant yeast 

3) 270ml warm water 

4) 9 g table salt 

5) 20ml olive oil

Preparation Process：

1) Mix the raw materials and knead them into a slightly hard dough, which is obvious in a short time.

2) Low-pressure ultra-thin pressing plate of the equipment, 300 ℃ short-time baking, making thin cake.

3) Cool, crisp finish, suitable for dipping in sauce.

Manual making of Arabic pancakes is time-consuming and labor-intensive, with uneven quality and a high rejection rate, which cannot meet the requirements of large-batch and standardized supply for the factory. OrangeMech's fully automatic equipment enables full-process automatic production, effectively solves the problem of mass production, and is the core equipment for upgrading and transforming baking food enterprises.

OrangeMech has been cultivating food baking machinery for more than ten years, with mature equipment processes and stable operation. Equipped with an intelligent frequency conversion PLC system, the parameters are adjustable, and it is applicable to various formulas, effectively reducing material loss and defective rates. The whole machine adopts food-grade 304 stainless steel, easy to clean without sanitary dead angles. It supports customization of model, capacity, and supporting process, and can provide a special scheme in combination with workshop working conditions and product requirements, so as to help enterprises achieve large-scale, standardized, and intelligent production.

In this paper, five mass-produced Arabic pancakes with multi-flavor formulas are prepared to meet the demands of multiple markets. Standardized production can be realized with OrangeMech big cake equipment. The equipment is fully automatic in temperature-controlled molding, supports formula storage and fast production changeovers, avoids manual production defects, helps enterprises stabilize quality, reduces costs, and expands the staple food market in the Middle East.