The modern baking industry has high requirements for the uniformity of finished products. The division and rounding of dough have a great impact on the speed of finished products. Common problems that may occur when manually processing dough: inconsistency, time wasting and low efficiency.

On May 2, 25, BESE, the purchasing manager of an Italian manufacturer that specializes in providing dough for chain bakeries, contacted us on the OrangeMech official website and explained the basic situation. Their factory is preparing to expand its production capacity. The orders are increasing. They need to process at least 1 ton of dough every day. Previously, the equipment was very old and the dough was divided and rounded manually. The quality of the finished product was not high and it also affected the store's market expansion. I want an OrangeMech’s automatic dough divider and rounder machine  , which needs a dough processing equipment with stable performance, easy cleaning and simple daily maintenance.

OrangeMech ensures perfect dough dividing and quality every time. Below we study the case of Italian customer BESE who customized a dough dividing and rounding machine from OrangeMech to see how OrangeMech improves the production efficiency of the bakery, reduces labor costs and ensures perfect product quality.

1. The dough weight needs to be consistent, with an error of about 1%: because the old equipment before was not automated, and manual assistance was needed to divide and round the dough, the dough weight now needs to be about 50g.

2. The production capacity needs to produce 4 doughs at a time, 7000pcs/h: At present, their factory's production capacity is only 10,000 doughs per day, and that is still under the condition of sufficient labor. Now the daily demand of bakery shops is increasing, and the order volume is increasingly unable to meet the supply, and equipment that can meet about 8,000 per hour is needed

3. The rounded dough needs to be good-looking, round and tight, and easy to ferment: The dough divided with uniform weight must also be consistent after rounding. The current BESE equipment is completely unable to meet this requirement. The combination of manual and old equipment will still be judged as defective return or batch quality problems.

4. The equipment is durable, stable in operation, clean and easy to clean: Because the original equipment is old, there are many problems during the operation process, which directly affects the production of dough. The problem that the equipment cannot be disassembled after use directly affects the cleaning of the equipment, which is a waste of time.

5. Widely used in a variety of dough types, including low-gluten noodles, high-gluten noodles, etc.: BESE's factory not only provides dough production for bakeries, but also has orders for steamed buns and steamed buns in breakfast shops. Therefore, it is important to have a device that is suitable for various types of dough.

In response to the above requirements and current problems and concerns raised by BESE, OrangeMech's automatic dough divider and rounder are designed to handle high-volume production with unparalleled precision. The main functions include:

1: Capacity issues: The weight setting can be freely adjusted (30g-1000g), and the weight range can also be customized for easy portioning. The accuracy of division: ensure that the weight error of the dough is ±1%. There is also a need for a gentle dough handling design in the hopper before division to better mix the dough to maintain the structure. It is equipped with a mold that can produce 4 doughs at a time, ensuring 7000pcs/h.

2: Automatic rounding: The spiral rounding device is connected to the conveyor belt to directly form a consistent shape. No manual intervention is required in the middle, which directly saves you labor costs. All equipment materials that are in direct contact with the dough are stainless steel structures, and the conveyor belt is made of PU (polyurethane) food grade, which is soft, oil-resistant, hydrolysis-resistant, easy to clean, and has a strong anti-sticky surface.

3: Stable and high-speed production: According to BESE's requirements, about 8,000 pieces of dough need to be produced in one hour. We specially customize large-size and large-capacity dough dividing and rounding machines, which have long continuous operation time and the shortest downtime in case of timely downtime. We will give away the wearing parts.

4: Convenient daily maintenance and cleaning: The quick-release modular design makes your cleaning easier and more convenient. Daily maintenance only requires simple cleaning of parts such as those in contact with the dough, and food-grade cleaning agents are usually used.

On July 5, BESE replied that it had been put into use, and the production efficiency was significantly improved by 40% compared with before. The previous labor cost of this position was directly saved by 80%. The most important thing was that the dough structure was more stable and the molding quality was better. After providing it to their customers, the customers saw the perfect change of the dough and were very satisfied. Then they placed a large order. Now that BESE company uses OrangeMech’s automatic dough divider and rounder machine, the orders are only increasing continuously, and the praise rate is rising sharply.

BESE is very grateful that we customized the dough divider and rounder machine solution for them, directly helping them solve the problem from the root, and also bringing them more orders. They also expressed the hope to have a long-term and sustainable strategic partnership with OrangeMech.

BESE's customized dough divider and rounder machine solution perfectly presents OrangeMech's one-stop service standard to help every food processing industry. From reception, design and solution provision to final after-sales, our technology is constantly improving, and the service and quality are consistent.

If you need more information about automatic dough divider and rounder machine, please contact OrangeMech directly!

Contact Person:Karen

Tel: +86 13323958325

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