On September 8th, 25, we received an inquiry about puff pastry making machine from BH Baking Factory in Birmingham, England. BH is a small and medium-sized bakery food manufacturer established only six years ago. Before that, it mainly produced basic bread, traditional croissants, scones and other mainstream British pastries. Despite the stable scale of the enterprise, from 21 to 24 years, they faced fierce market competition: competitors continued to benefit from the introduction of new products, and many new factories continued to emerge, making the market competition environment even worse. In addition, the core is the growing demand of consumers for taste, layering and diversified pastry. So BH found its own disadvantages, especially in puff pastry, the competitiveness of baking products is extremely weak, with only a few manual production lines, low efficiency and unstable quality, which led to the inability to enter the supply system of large supermarket chains.

Let, the purchasing manager of BH, learned about OrangeMech's food machinery scheme at the industry exhibition, and then further searched for the comparison of suppliers of  through the Internet, and established contact with OrangeMech, hoping to find an automatic upgrading scheme for pastry production suitable for medium-sized factories.

OrangeMech's immediately asked BH what the demand was after receiving the customer's demand, so as to facilitate the follow-up service to the customer. BH said they wanted to:

1. Upgrade the existing dessert product line to improve market competitiveness.

BH wants to produce rich pastry by introducing OrangeMech's automatic puff pastry making machine, mainly to enhance the layering of products. puff pastry in bread machine makes desserts surpass their competitors in appearance and taste. Including the research of related innovative desserts, more new baked products of "pastry+bread" were produced.

2. Increase the speed of new products to market and improve differentiated competitiveness.

In the past, BH needed manual trial production to launch new products, among which the main problems were lack of tools, unstable quality control of desserts and slow production speed, but the market changed rapidly. In order not to lag behind competitors, Let needed the help of Orange Mech puff pastry machine for sale to quickly process pastry, which helped its company to test new products and shorten the time to market.

3. The factory space is limited, and the equipment must be customizable.

Because the space reserved for the pastry machine in BH's original factory building is relatively small, the existing machines have a lot of space. If a supplier wants to design a puff pastry making machine that can be perfectly adapted according to their existing equipment, the layout can be adjusted according to the space.

4. Fully automatic and efficient production line, reducing manual dependence and improving stable quality.

The most important thing is that labor costs in Britain continue to rise. BH's current turnover rate of pastry workers is high, which leads to unstable production. The pastry produced by the existing manual production capacity every day is far from meeting the order requirements of large buyers. BH urgently needs: automatic tabletting, folding and coating machinery; Stable dough temperature control; An efficient production line that can run for 24 hours; We need a set of Automatic Puff Pastry Making Machine which is really suitable for medium-sized factories.

According to the requirements of BH company, OrangeMech's quickly gave a solution:

1. Recommend the automatic puff pastry production line, which is very suitable for BH's needs of various baked snacks, among which customers can adapt to a variety of baked snacks (Danish pastry, Napoleon, Kesong bottom pastry, pie pastry, etc.). :

The automatic puff pastry making machine can achieve the modular design of freely adjusting the number of folding layers, the thickness of dough pieces and the way of folding, so that BH will not introduce new tastes and selling points because of the problem of pastry when studying new pastry. And OrangeMech provides process guidance for the machine.

2. Orange Mech's automatic folding system can set the number of folding layers according to the product. No matter whether it is 3-fold, 4+3 classic fold or 6+6 fold, it can be adjusted freely, which is also the core link. The main purpose is to ensure that the layers of dough are more obvious and the crispness after baking is stronger.

3. Orange Mech's technicians carefully inquired about the exact dimensions of the factory building and the existing machines, and suggested that customers slightly adjust the position of the existing equipment. The automatic puff pastry making machine can make the equipment compact and occupy no space according to the "L-shaped layout".

4. Automatic tabletting and automatic butter coating and folding can directly and fundamentally solve the problem that the production efficiency is not up to standard. After the introduction of Automatic Puff Pastry Making Machine, BH factory directly reduced the labor cost of pastry production by five people, and at the same time, the efficiency was improved, the quality of pastry was stably output, and the products were even and consistent, which was better than before, so it was very suitable for supermarket supply chain.

After BH received the machine on November 9th, 25th, the next day, it made a simple treatment and began to put it into use according to the arrangement scheme given by OrangeMech's technology. On the evening of November 27th, Let, as the purchasing manager, sent a special message to OrangeMech, telling us their achievements after they put into use the Automatic Puff Pastry Making Machine for half a month.

The adjustment of dough thickness and folding times all helped them to realize automatic production smoothly, and the precise control made their final baked products taste more crisp. After providing them to the supply chain, they added many dough orders, including BH R&D department. Because of the good crispness of dough, the inspiration for developing new products continued. The innovative desserts they developed quickly arrived in the local market, and the orders increased greatly, which was very popular among young consumers in Birmingham. At the same time, the economic benefits of BH Company have been significantly improved in the past two months. The gross profit of the company has increased directly by 30%, and the return on investment is remarkable. Let purchasing manager said that his company chose us correctly and hoped that we would maintain a long-term cooperative relationship. If more product upgrades are needed in the future, OrangeMech is the first choice.

The cooperation with BH company is the result of the cooperation of all departments of OrangeMech company and the deep customization of Automatic Puff Pastry Making Machine solution. The final result is undoubtedly very satisfactory to both parties, which helps BH company to achieve comprehensive improvement in production efficiency, compliance and sustainability. In the future, we will continue to cooperate with BH to explore more innovative solutions to help it consolidate its leading position in the European market.