With the fierce competition in the baking market, the requirements for cakes are getting higher and higher. Among them, efficiency, output and quality need to take the lead in order to gain a foothold in the market. However, OrangeMech has always focused on one-stop service for food processing, among which OrangeMech's industrial cake production line solution is the most popular, mainly to simplify operations for customers, reduce labor costs and ensure product diversity and consistency.

PURE is a medium-sized bakery located in Southeast Asia. In early May 2025, they discussed cake production line solutions with OrangeMech, aiming to increase production capacity, diversify cake types, and reduce labor costs. OrangeMech's experienced technical team and sales manager customized the industrial cake production line according to PURE's needs.

Some challenges faced from 2019 to 2025:

● Gradually increasing order volume: As consumers' demand for cakes increases, traditional semi-automatic production lines cannot keep up with the increasing orders.

● High labor costs: In the past, cake production required a lot of manual assistance, with only one dough mixer + mold forming machine + baking machine. Other positions such as pouring and demoulding required manual labor, and training was also a waste of time.

● Single cake category: The cake category is only round, which is not flexible and cannot keep up with the rapid development of the market. Although the orders are increasing, seeing that the diversified cakes of peers are becoming more and more popular, PURE's marketing department hopes that the production department can provide diversified cake types.duction process must meet EU certification requirements.

Ultimately, what PURE needed was a fully automated industrial cake production line solution that could support future expansion, including the ability to produce sponge cakes, expand diversity, and resolve the cake production bottleneck of recent years. Most importantly, this cake production line should be able to adapt to future innovative solutions after its introduction.

After in-depth communication with PURE and knowing the scope of the plant, OrangeMech teams worked together to develop a solution for PURE, ensuring that the automatic cake production line could be accommodated:

● Batter mixing: The batter mixing system uses fully automatic planetary mixer  to accelerate the fusion between flour and water, speed up mixing, and ensure consistent batter viscosity and uniformity. It is an ideal choice for the baking industry to save time and effort. Parameters can be set. The machine is equipped with a timer, so there is no need to keep an eye on the machine.

● Pouring and tunnel baking: The batter is evenly distributed into the mold through an intelligent pouring system. We have a lot of molds. The customer wants to customize molds in popular cartoon, shell and other shapes, which are compatible with various sponge cake production line recipes. The customer clearly stated that a tunnel oven was needed. After pouring, the batter was sent to an energy-saving, multi-zone temperature-controlled tunnel oven to ensure uniform baking and perfect browning.

● Cooling and demoulding: The stainless steel clean and hygienic food-grade cooling tunnel can ensure that the cooled cake passes through a controlled cooling tunnel to maintain its structure. Automatic demoulding ensures minimal breakage and high product integrity.

●Automatic packaging and labeling: After cooling, the finished product needs to be perfectly packaged using OrangeMech’s Horizontal Packaging Machine . The packaging effect is exquisite.

After OrangeMech provided a customized solution according to the customer’s needs, PURE Company gave a 30% advance payment within a week. OrangeMech’s production department started production and completed the production quickly in 40 days. After completion, we recorded a video with the customer for online acceptance of our equipment installation and commissioning and daily maintenance precautions. This included the initial test run and recipe!

After OrangeMech provided customized solutions according to customer needs, PURE gave a 30% advance payment within a week. OrangeMech's production department started production and completed the production quickly in 40 days. After completion, we recorded a video with the customer for online acceptance of our equipment installation and commissioning, as well as precautions for daily maintenance. This includes the initial test run and recipe!

After receiving the goods on July 6, PURE's production department directly upgraded the cake production line.

● Doubled production: The output easily reached 200kg/h, which is 3 times the previous production volume, and the quality is particularly stable.

● Halved labor costs: Automated equipment can be connected independently, and does not require so much labor. Reduce labor costs.

● Save energy consumption: Among them, the oven equipped by OrangeMech for PURE is a tunnel oven with large capacity and low energy consumption, which directly saves 30% of energy for their company.

● Cake diversity: Multiple mold customization, more patterns than the current popular local patterns, upgraded recipes and appearance diversity directly exploded orders.

PURE reported that within two weeks, the diverse cakes were welcomed by supermarkets and bakeries after being put on the market, and the order volume was three times that of before. They also said: "We are very happy to cooperate with OrangeMech and hope that we can maintain long-term cooperation. Thank you OrangeMech for the consumable parts, which is very thoughtful and the service is very professional"!

Whether you are running a bakery or dessert production plant, OrangeMech’s cake production line solutions are carefully designed by OrangeMech departments. We focus on equipment technology, stable performance, clean and hygienic adaptation to the market. PURE’s perfect case study of upgrading cake production line If it can help you, please feel free to contact us!

OrangeMech helps your baking business!

Contact Person: Karen

Tel: +86 13323958325

ADD:

No. 1016, Dahe Garden, Taihangshan Road, Yancheng District, Luohe City, Henan Province.