ONE-STOP SOLUTION PROVIDEER FOR THE FOOD INDUSTRY
This is a real case from a French baking enterprise. They used to rely on hand-rolling and cutting and faced low output, single shapes, and large quality fluctuations. By customizing the automatic cookie machine with Orange Mech, the whole process of cookie production was automated, which not only solved the core pain points but also made the production capacity and profit double leap, clearly showing the huge gap between traditional manual and modern automated production.
On May 8, 2025, BakeJoy, a French baking company, sent an inquiry about a machine for making cookies to Orange Mech through Google's website. As an enterprise that has been deeply involved in the baking industry for 10 years, BakeJoy focuses on handmade cookies, but with the surge in market orders, the disadvantages of manual production become more and more obvious: six workers can only produce 50 kg of cookies every day, and the efficiency of machine for making cookies is seriously insufficient. Manual cutting leads to cookies with different sizes, rough cuts and difficult quality standardization. Changing the shape requires re-rolling and engraving, which is time-consuming and laborious and cannot respond to multiple orders quickly; labor costs and material losses continue to rise, and large-scale profit is out of the question.
Costomer requirements
Nike, the gold medal seller of Orange Mech, helped BakeJoy to clarify the current needs and expectations of the machine through in-depth discussions with BakeJoy, and then BakeJoy put forward their core needs:
1. Realize the automation of cookie production, replace manual rolling, cutting, and shaping; reduce manual dependence; increase the daily production capacity to more than 150 kg; and meet the delivery of batch orders.
2. To solve the problem of single cookie shape and unstable quality, the finished product should be uniform in size, smooth in incision, and exquisite in shape, which meets the European baking product quality standards.
3. Support fast switching of multiple shapes, change cookie patterns and sizes without complicated operations, and adapt to diverse needs such as store retail and gift customization.
4. The operation is simple, clean, and convenient, which conforms to the hygienic standard of food production. At the same time, the cookie-making machine price needs to be within a reasonable budget to ensure an efficient return on investment.
After understanding BakeJoy's pain points and demands, Orange Mech's ace technical team and Nike, a salesman, had a detailed discussion, and combined with their own equipment advantages, they gave four targeted solutions, which perfectly met the customer's automation upgrade needs.
1.Provide automatic cookie machine, equipped with PLC control panel and push-button start-stop switch, which integrates four functions of extrusion, twisting, stretching and cutting, and realizes the automation of the whole process from dough to cookie blank. Only one person needs to operate, and the production capacity can reach 100-180kg/h, which can easily meet the daily production target of customers.
2.Pneumatic cutting device is adopted, which has high cutting precision, and the conveyor belt controlled by servo motor ensures the cookie size is consistent and the incision is smooth; The dual-mode design of rotating die and wire cutting makes the cookie exquisite and flawless and ensures the standardization of production from the equipment level.
3.Equipped with 3 sets of basic flower nozzle dies, which support quick disassembly and replacement. Customers can customize the pattern dies additionally. By adjusting the spacing and twist of the dies, cookies with different sizes and patterns can be easily made, and multiple orders can be quickly responded without complicated procedures.
4. The hopper and mold can be completely disassembled and cleaned, and there is no cleaning dead angle, which meets the food hygiene standards; Cookie making machine price fits the customer's budget and provides a multifunctional automatic cookie machine with high cost performance without additional cost.
Orange Mech's exclusive solution not only accurately matches the demand, but also the price fully meets BakeJoy's budget expectation. With a clear configuration list and after-sales guarantee, BakeJoy does not hesitate to finalize the cooperation. On the fifth day after the consultation, BakeJoy paid the full amount and confirmed the demand for two sets of custom pattern molds.
After receiving the order, the Orange Mech production department immediately started production scheduling, giving priority to the production of the automatic cookie machine mainframe and synchronously docking with the mold workshop to make customized flower nozzles. Considering that BakeJoy is located in France, we coordinate the logistics plan in advance to ensure transportation safety. In just 22 days, the production, quality inspection, and packaging of machines and customized molds were completed, which were sent out three days earlier than the expected cycle. On July 1, 2025, BakeJoy successfully signed for the equipment. With the multilingual installation video and remote guidance provided by us, the technicians completed the equipment assembly and debugging in only one day and successfully produced the first batch of cookies on the same day.
After 30 days of stable operation, BakeJoy sent a special video feedback, the production workshop in the lens was orderly, and the cookie machine was running efficiently: "In the past, six people were busy all day, but they still couldn't catch up with the output of one person for half a day! The production capacity of this automatic cookie machine is 100-180kg/h, which allows us to easily accept large orders from supermarkets, and we no longer have to push orders because of insufficient production capacity. "
What surprises them even more is the improvement of product competitiveness: "The pneumatic cutting is too accurate, the cookie size error is less than 2mm, the incision is flat, and the twisted pattern made with the rotating die mouth is far more attractive than the handmade one. Now our cookies can be recognized at a glance on the shelf, and the repurchase rate has increased by 50%." In addition, the detachable hopper and mold make cleaning simple, meet the EU food hygiene standards, and help them successfully pass the supplier audit of Shangchao.
BakeJoy also mentioned: "It takes only 5 minutes to change the mold, and we have launched the theme songs of Christmas and Easter, and the customized order is three times more than before. Moreover, the equipment energy consumption is low, the material loss is reduced, and the comprehensive cost has dropped a lot. This machine for making cookies really helps us open the door to large-scale profit!"
Orange Mech never simply sells equipment but provides full link services to customers all over the world. The reason why our cookie machine can be recognized by overseas customers lies not only in excellent quality, flexible functions, and reasonable price, but also in Orange Mech's understanding of the pain points in the baking industry, which can really help you solve problems and improve business efficiency.
From the one-on-one demand communication in the early stage to the progress synchronization in production to the installation guidance and problem response in the later stage, Orange Mech has always stood on the customer's side and escorted them with professional, efficient, and caring services. Whether you are a small bakery that wants to improve efficiency or a food processing factory that wants to expand production capacity, Orange Mech can tailor a suitable solution for you so that automated production is no longer a burden but a boost to business growth. Choosing Orange Mech is to choose a production partner with peace of mind, peace of mind, and peace of mind so that your baking business can break through the competition quickly!
Contact Person:Karen
Tel: +86 13323958325
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No. 1016, Dahe Garden, Taihangshan Road, Yancheng District, Luohe City, Henan Province