ONE-STOP SOLUTION PROVIDER FOR THE FOOD INDUSTRY
Kris is a business owner who has been in the shrimp processing industry in Ecuador for over a decade. As demand for premium frozen shrimp continued to grow, he began looking for an industrial shrimp peeling machine that could consistently meet the strict quality standards required by buyers in Europe and South Korea. He operates his own local factory, primarily exporting frozen shrimp meat to these markets. His clients have extremely strict requirements regarding product breakage rates; essentially, any batch with a breakage rate exceeding 3% faces rejection or significant price markdowns.
In the early days, he relied on manual peeling and deveining, which limited production capacity and prevented him from accepting large orders during peak seasons. At times, he even struggled to cover worker wages—a source of great stress for Kris. To ensure long-term growth, he decided to invest in an automated shrimp processing line.
Initially, aiming to cut costs, he purchased a second-hand shrimp peeling machine. However, when he tested the first batch of shrimp, the breakage rate was even higher than with manual processing. Furthermore, because the equipment was used, it required constant repairs, causing further production delays. Kris analyzed the situation and realized two key things: first, the machinery needed to be new; second, parameter settings required precise adjustments based on the shrimp variety and size. The manufacturer of the second-hand machine had provided only generic settings that lacked true intelligence. He learned that evaluating equipment quality requires looking beyond technical specifications—it is crucial to find a manufacturer willing to fine-tune and calibrate the machinery based on the actual raw materials.
After clarifying the installation process, Kris was able to get the machine fully operational with remote guidance from OrangeMech’s technical team. Kris noted, "Once we received the machine, we managed to keep the product damage rate below 1.5%." He also highlighted the equipment's superior structural design compared to previous models: the shrimp loader ensures a steady feed rate, preventing raw material pile-ups during peak hours; the conveyor system transports the shrimp directly to the next cleaning stage after processing, eliminating the need for manual handling and reducing contamination risks; and the control panel features intuitive parameter adjustments, allowing workers to operate and tweak settings after shift changes with minimal retraining.
After the factory technicians operated the machine and reported back, Kris calculated the financials and was very pleased with the profits generated. The process—from raw material intake to finished product dispatch—required virtually no intermediate handling or secondary quality inspections. This significantly lowered labor costs and accelerated shipping speeds, notably alleviating production bottlenecks when handling large orders during peak seasons.
Reflecting on the experience, he remarked that equipment upgrades are never a "one-and-done" investment but require ongoing communication and fine-tuning with the supplier. He now views OrangeMech more as a long-term partner, and this close collaboration has enabled him to maintain a competitive edge in both cost and quality within the industry. For seafood processors seeking a reliable commercial shrimp peeler, Kris believes that choosing a manufacturer willing to provide continuous technical support can make all the difference.
Contact Person:Karen
Tel: +86 13323958325
ADD:
No. 1016, Dahe Garden, Taihangshan Road, Yancheng District, Luohe City, Henan Province