Chocolate coating is not only a process, but also an art related to texture and beauty. How to make the coating uniform, shiny and uniform in thickness? How to improve production efficiency and reduce waste of raw materials? Orange Mech's chocolate coating line answers all technical problems for you through precise slurry spraying system, adjustable air knife and stable conveying design. Orange Mech chocolate coating line for sale can not only provide reliable chocolate coating lines, but also provide recipes with zero failure. Choosing us means choosing smarter and more reliable production methods.
Orange Mech's chocolate coating line consists of a melting pot, a slurry spraying area and a conveyor belt. After the chocolate is evenly melted in the melting pot, it is fed by a disc to form a "waterfall" slurry spraying, and the product is evenly coated by gravity. Excess slurry can be blown off by an adjustable air knife and then shaped by a cooling fan. The whole operation is simple and efficient.
Orange Mech's chocolate coating line is compact in structure and easy to install. The machine body and coating area are made of food-grade 304 stainless steel, which is sanitary and easy to clean, and it is also convenient to move with universal wheels. What's more intimate is that it supports three modes: upper coating, lower coating and upper and lower coating. The temperature can be controlled freely and kept constant automatically, which can meet the coating requirements of different products and make you easily deal with various orders.
Knowing the basic information of chocolate coating machine, how to make chocolate coating? As a professional chocolate coating machine manufacturers, Orange Mech's equipment is not only easy to use, but also easy to operate. Want to make a perfect coating, first find out the equipment operation and parameter settings, the following is the basic operation guide:
Put the chocolate raw materials into the melting pot to ensure that the raw materials are free of moisture and impurities, so as to avoid affecting the texture of the coating.
After starting the equipment, adjust the heating temperature to 45-50℃, which can adapt to the melting point of most chocolates, set the speed of conveyor belt to the standard production mode of 2m/min, and adjust the air volume of air knife to the middle range, which can be fine-tuned according to the coating thickness.
"Top coating" is used for single-sided coating of biscuits, nuts, etc. (two plugs are blocked and the side plates are slotted); "Undercoat" for bottom coating (remove the plug and close the side plate); If you want to do double-sided coating, use "up and down coating" (remove the plug+slit the side plate, and increase the feeding amount appropriately).
Place the product to be coated on the conveyor belt, and start the machine to start coating. Excess coating will be automatically blown off by the wind knife.
The coated product is initially cooled by a cooling fan, and then it can be completely cured in a freezer or a supporting cooling tunnel.
1. It is recommended to set the coating speed to 2m/min under the condition of standard output to ensure uniform coating and stable production efficiency.
2. Adjust the air volume of the air knife to the middle range, and adjust the air volume according to the surface state of the product to avoid uneven or thick layers.
3. The heating temperature can be adjusted according to the type of chocolate, so as to avoid the influence of improper temperature on the gloss of the coating.
Professional chocolate coating products can not be separated from the tacit cooperation of many equipments. Orange Mech's chocolate coating machine and chocolate temperature regulator form a complete process from raw material treatment to finished product molding, which not only ensures efficiency but also strictly controls quality, so that novices can stabilize fine products. The following three recipes give full play to the advantages of melting pot, temperature regulator and coating machine, covering different categories, no matter whether your demand is store trial or mass production, you can land quickly. Let's practice the following according to the recipe shared by Orange Mech on how to make chocolate coating!
The crispness of cookies combined with the mellow temperature regulation is a classic combination that can't go wrong. With the cooperation of the temperature regulator and the coating machine, the gloss and taste of the coating are far beyond manual work, which can help you build brand-name products.
200g homemade or ready-made cookies (about 6mm thick, let cool for later use).
Dark chocolate 200g (cocoa content 65%, stronger flavor).
Broken sea salt 5g (optional, to neutralize sweetness and enhance layering).
First, put the dark chocolate into a chocolate thermostat to adjust the temperature, so that the cocoa butter can be fully crystallized. Pour the tempered dark chocolate into the melting pot of Orange Mech coating line, and keep the automatic constant temperature to ensure that the coating is smooth.
"Top coating" mode of coating machine, plug two plugs and slit the side plate, adjust the air volume of air knife to low level (to avoid blowing off too much chocolate), and keep the speed of conveyor belt at 2m/min; Put cookies neatly on the conveyor belt, smoothly enter the slurry spraying area with the help of the pressure wheel, and coat them evenly. The scraper motor automatically scrapes off the excess chocolate at the bottom.
After discharging, sprinkle a small amount of broken sea salt while it is hot, cool it by a cooling fan for 8 minutes, or put it in a freezer for 5 minutes to set it, and then package it for sale. As an afternoon tea match, this product will definitely sell well.
Two kinds of chocolate were treated by a temperature regulator, and the double-color coating effect was made with the up-and-down coating mode and adjustable feeding amount of the coating machine, and the face value and taste were both online.
300g mixed nuts (cashew nuts, almonds) (roasted in advance and cooled to room temperature).
150g of dark chocolate and 150g of white chocolate (all need to be tempered in advance).
10g cocoa powder (optional, for decoration).
Black chocolate and white chocolate are treated by chocolate temperature regulator respectively to ensure that both chocolates have good fluidity and luster and avoid subsequent coating caking.
First, pour the dark chocolate into the melting pot of the coating line, and keep the temperature constant. The equipment adopts the "down coating" mode (remove the plug and close the side plate), adjust the feeding amount to the appropriate gear, adjust the air volume of the air knife to the middle range, and the conveyor belt speed is 2m/min.
Pour the mixed nuts into the feed inlet, transport them to the slurry spraying area through the conveyor belt, and evenly coat the bottom with black chocolate coating. With the help of the scraper motor, the nuts are smoothly transported to avoid accumulation, and cooled for 5 minutes to set.
Empty the melting pot, pour in the tempered white chocolate, keep the constant temperature at 28℃, switch the equipment to the "coating" mode (plug and slit the side plate), and adjust the air volume of the air knife to a low level to avoid blowing off the surface layer.
Put the nuts coated with black chocolate on the conveyor belt again, and cover the top with the white chocolate coating. With the precise temperature control of the melting pot, the double coating will not appear color mixing phenomenon. After discharging, screen a small amount of cocoa powder for decoration, and cool for 5 minutes.
Soft sweet potato with white chocolate is sweet, the temperature is accurately controlled by the temperature regulator, and the coating of the coating machine is uniform to avoid adhesion, and novices can fail at zero.
Ready-made yam 250g (cut into 2cm cubes).
White chocolate 180g (cocoa butter content 30%).
8g of matcha powder (for decoration).
The white chocolate is put into a thermostat for processing. The chocolate is poured into the melting pot to keep the temperature, and the coating machine uses the "upper coating" mode, the air knife is low, and the conveyor belt is 1.5m/min.
The yam is put on the conveyor belt and coated in the slurry spraying area, and the excess slurry is blown off by the air knife. After the cooling fan is shaped, it is decorated with matcha powder and packaged separately.
Many merchants think that chocolate coated products are difficult to make, but in fact they have not chosen the right professional equipment. As a professional chocolate coating machine manufacturers, Orange Mech's chocolate coating production line is equipped with a series of chocolate machines, which can be controlled from raw material treatment to finished product molding.
From the melting of raw materials, accurate temperature regulation to uniform coating, a complete process chain is formed and a process closed loop is formed; The temperature and speed parameters among the devices can be uniformly adjusted to achieve the best matching; Record the whole process data to ensure the traceability of each batch of products.
Payback period of equipment portfolio investment: 8-12 months, product qualification rate increased from 85% to over 98%, and product differentiation degree increased by 70%.
Orange Mech provides a complete set of process training and debugging services, and makes regular maintenance plans for customers, and can also cooperate with the development of technical support.
Whether you want to add a new category to the store or create an exclusive explosive food, Orange Mech's chocolate coating line can help you achieve it easily. From the temperature control of the temperature regulator to the precise flow coating of the coating machine, the cooperation of professional equipment makes the quality and efficiency of chocolate coating products achieve a qualitative leap. Three recipes are simple and easy to operate, and the equipment is highly adaptable and cost-effective. Coupled with professional technical support, consumers will be impressed with the texture products far beyond manual work, so that your business will stand out in the fierce competition. Let's act quickly!