Grain bars and granola cereal bars are popular health food snack foods at present. They are low-fat, nutritious, and portable. They are widely used in retail, fitness supplies, festival gift boxes, store sales, and other scenes. Relying on the mature manufacturing process and product nutrition advantages, combined with OrangeMech's professional nutrition bar manufacturing equipment, the stable mass production of diversified products can be achieved by relying on the mature process. With the upgrading of health consumption, standardized products, stable taste, and efficient mass production have become the core competitiveness of food enterprises. OrangeMech's full-automatic production line is the best choice to solve the pain points of mass production and improve the quality.

The cereal bar production line is integrated intelligent food processing equipment, integrating automatic mixing, extrusion molding, constant temperature solidification, air cooling setting, automatic cutting, finished product collection, and automatic processes, and is suitable for the production of various kinds of cereal and nut food bar products.

The equipment is applicable to the production of all kinds of cereal bars and applicable to large food processing plants, standardized snack food workshops, central kitchens, and other scenes. It can effectively improve productivity, stabilize quality, reduce labor and production costs, and help enterprises to enhance market competitiveness.

The whole set of mass production equipment is of modular structure, and the body is made of food-grade 304 stainless steel, which meets the hygiene standard of food production and is easy to clean, corrosion resistant, and free of hygienic blind spots. The equipment is composed of five modules: mixing, extrusion molding, constant temperature curing, air cooling conveying, and intelligent cutting, with stable structure and a low failure rate. It is suitable for mass production of various specifications of cereal bars. A granola bar has outstanding nutritional value. Relying on professional equipment for mass production, it can stabilize the taste of the product and the nutrition quality of the finished product.

Variable-frequency layered mixing technology is adopted, which is suitable for dry and wet mixed materials. Raw materials such as oats, nuts, dried fruit, and syrup can be uniformly mixed to eliminate caking and stratification problems, ensure the uniformity of each batch of materials, and stabilize the taste and nutrition of products from the source.

It is equipped with multiple specifications of removable molds, with uniform extrusion pressure and controllable molding density. It can customize food bars of different weights and sizes to solve manual molding cracking and uneven thickness. Finished products are regular and suitable for standard packaging for sale.

An intelligent hot air circulation temperature control system, with temperature adjustable from 60 to 120°C and temperature control error of ± 1°C, can adapt to process requirements of different formulas, lock nutrients at low temperature and solidify at medium temperature, reserve grain dietary fiber to the maximum extent, and avoid scorch and inclusion problems.

The closed-loop air cooling system can quickly cool and shape the shaped products at a constant speed, effectively prevent the finished products from softening, adhesion, and deformation, greatly reduce the rejection rate, and improve the stability of mass production.

Variable frequency intelligent cutting system with adjustable length and speed, smooth cut without crushed materials, finished product weight error ≤ 1g, meeting the requirements of high-accuracy standardized mass production.

1. Place the equipment on flat, hardened ground and level the feet to avoid running vibration offsets. Check the industrial power supply, air source, and temperature control system before startup and clean the track, mold, and sundries at the feeding port; check the precision of the core components of the equipment and ensure safe production.

2. Stirring, forming, curing, and conveying parameters are set according to the product type through the electric control panel, and the constant temperature curing and air cooling circulation system are checked to ensure uniform temperature, stable heat dissipation, and to avoid cracking, loosening, dark color, and other problems of finished products.

3. Such raw materials as oats, nuts, dried fruit, and syrup are put into use, and the equipment automatically completes the whole set of assembly line operations. For long-term continuous production, the thermostatic and moisturizing system can be started to stabilize the production status and eliminate material caking and molding failure.

4. Turn off the power supply of each station after the production, thoroughly clean the residual materials of the equipment, keep the equipment clean, eliminate the residual deterioration of the materials, and effectively extend the service life of the equipment.

Preparation in advance: 1) instant oatmeal, 150g 2) cooked mixed nuts 50g 3) honey, 40g 4) sugar 30g 5) clear water, 20 ml 6) a little corn oil

Fabrication steps:

1) Boil with water and sugar over a small fire, add honey to make a thick syrup, pour in oats and nuts, and mix well.

2) Normal temperature mixture input equipment, automatic spreading, and high-pressure molding to ensure that the finished product is of uniform thickness without loose cavity.

3) Curing at 120°C for 12-15 minutes and automatically cutting after air cooling. The finished products are strong in wheat aroma, crisp and compact, and resistant to storage, suitable for commercial mass delivery.

Preparation in advance: 1) Instant oats 120g 2) Mixed nuts 60g 3) Whole fat milk, 30g 4) evaporated milk, 50g 5) Salt-free butter, 25g 6) Small amount of fine salt

Fabrication steps:

1) Melt the butter in water, add evaporated milk and fine salt to make a creamy base, and then add oats, nuts, and milk powder to mix until no caking occurs.

2) The equipment is equipped with automatic material spreading, low-pressure pressing, and 110°C low-temperature solidification for 10 minutes, and the milk flavor is retained to the maximum extent.

3) Cut pieces after air cooling and setting; the finished products are mellow, crisp, smooth, and soft and sticky in taste, suitable for gift boxes and store retail.

Preparation in advance: 1) oat tablet, 130g 2) 70% black chocolate, 40g 3) crushed nuts, 50g 4) maltose, 45g 5) pure milk, 30 ml 6) little cocoa powder

Fabrication steps:

1) Melt black chocolate in water, add milk, maltose, and cocoa powder to make a smooth sauce, pour in oats and nuts, and mix well.

2) Secondary blending and precise pressing of the equipment, constant temperature curing at 115°C, avoiding high-temperature coking and locking strong flavor.

3) Cool and cut pieces can be applied on the surface to enhance the taste. The finished product is sweet and not greasy, and it feels full. It is suitable for fitness and office meals.

Preparation in advance: 1) oat tablet, 140g 2) mixed dried fruit, 40g 3) honey, 35 g 4) ice water, 30 ml 5) coconut floss, 20g 6) little lemon juice

Fabrication steps:

1) Boil honey and sugar on a low heat, blend with lemon juice, pour in oats and dried chippings, and stir quickly.

2) The equipment is automatically mixed, accurately pressed, and roasted at low temperature in sections to retain a dry and sweet fruit aroma and avoid loss of flavor.

3) The product is packaged at room temperature and cooled, leaving the finished product with low fat and a fresh and uniform appearance. It is the best choice for light food and fat-reduction snack food in summer.

Preparation in advance: 1) 100 g of plain oats 2) 30 g of defatted protein powder 3) 15 g of kiya seeds 4) 40 g of honey 5) moderate warm water

Fabrication steps:

1) Dry mix oats, egg white meal, and chia seeds evenly; add honey and warm water to mix; and make fine materials with moderate dry and wet conditions.

2) The whole process of spreading, forming, solidification, and cooling will be completed automatically after the equipment is put into use, and the whole process will be standardized for mass production.

3) Low-temperature water-blocking finalization, finished products with low fat and high protein, soft and wet, a strong sense of satiety, and suitable for fat reduction and fitness people's daily meals.

Manual production of cereal bars is time-consuming and labor-intensive, with uneven quality and a high rejection rate, which cannot meet the requirements of large batches and standardized supply of the factory. OrangeMech full-automatic equipment realizes full-process automatic production, effectively solves the problem of mass production, and is the core equipment for upgrading and transformation of health food enterprises.

OrangeMech has been dedicated to the research and development of food baking machinery for more than ten years, with mature equipment processes and stable performance. Equipped with an intelligent frequency conversion PLC system, it has adjustable parameters and wide adaptability and can adapt to multiple formula production, greatly reducing material loss and finished product rejection rate.

The whole machine of the equipment is made of food-grade stainless steel, is easy to clean, has no sanitary dead angle, and meets the food production standards at home and abroad. Support personalized model and capacity customization, and customize special production schemes according to workshop working conditions and product requirements so as to assist enterprises in large-scale and intelligent production.

In terms of food safety and hygiene, the whole equipment is made of food-grade stainless steel, free of hygienic dead angles, easy to disassemble and clean, fully complying with domestic and foreign food production hygiene standards, eliminating bacterial residues, and guaranteeing food safety. At the same time, it supports customized models, capacity and supporting processes, and can customize the special production scheme according to the customer's workshop size, product category and capacity requirements, so as to comprehensively assist the enterprise in large-scale, standardized and intelligent production

This article compiles 5 mass-produced granola bar recipes, covering multiple flavor categories to meet various market demands. Paired with OrangeMech nutrition bar manufacturing equipment to achieve standardized mass production, the equipment is fully automatic and precise temperature control molding, capable of storing formulas and flexible production changes, solving various drawbacks of manual production, and helping enterprises stabilize quality, reduce costs, and expand the market for healthy grain snacks.