The rapid rise of various types of creative biscuits has become a new profit highlight for baking shops and small food factories and has also attracted many entrepreneurs. However, many people devoted themselves enthusiastically, but because of the wrong equipment and unsmooth process, the quality of biscuits was unstable, the production capacity could not keep up, and business opportunities were missed in vain. 

Today, this list of core equipment for Orange Mach biscuit production will give you some inspiration, clearly disassemble the core value of each equipment, help your biscuit business avoid detours, improve efficiency, provide more room for development, and make it easy for creative biscuits to achieve large-scale mass production and stable profit.

As the "first key process equipment" for biscuit making, the dough mixer directly determines the taste base of dough, and it is also one of the core supporting equipment of the Orange Mach biscuit production line, which is suitable for all kinds of biscuit-making needs.

1. Working principle

The motor is used to drive the paddle to run, and the biscuit raw materials are evenly mixed and kneaded according to the proportion. Through continuous stirring, a uniform dough with fine texture, good ductility, and no particle agglomeration is formed, which simulates the manual kneading action and avoids the problems of uneven manual operation and insufficient mixing.

2. The role in biscuit making

Responsible for the initial blending of biscuit raw materials, laying the foundation for the subsequent dough division, molding, and baking. Whether making soft chocolate bean biscuits or crispy sandwich biscuits, it is necessary to create a uniform dough through a dough mixer to ensure that the subsequent finished products have the same taste and are not easy to crack.

3. Main functions and advantages

The core function is to mix raw materials and knead dough, and the stirring speed and time can be adjusted according to the variety of biscuits to adapt to the dough with different soft and hard requirements. Orange Mach dough mixer adopts food-grade 304 stainless steel hopper, which conforms to food hygiene standards, is convenient to disassemble and clean, and avoids the breeding of bacteria by raw material residues. The design of the stirring paddle is reasonable, and the stirring is uniform without dead angles, which can retain the flavor of raw materials to the greatest extent and save labor. Originally, it takes 2-3 people to make dough manually, and only one device can complete it, which greatly improves the production efficiency in the early stage and is especially suitable for being used with an automatic cookie-making machine to realize the automatic connection of dough making in the early stage.

After dough mixing, the dough dividing and rounding machine is the key step to ensure the uniform size and stable quality of biscuits, and it is also an indispensable part of the Orange Mach automatic biscuit production line, which solves the pain point of low efficiency and large error of manual segmentation.

1. Working principle

The kneaded whole dough is fed into the equipment through the feed inlet, accurately divided into small dough with preset weight by the internal dividing device, and then the irregular small dough is processed into round, smooth, and uniform dough blanks through the rotation and kneading of the rounding mechanism, and the whole process is automatically operated without manual intervention in division and rounding.

2. The role in biscuit making

Ensure that the weight of raw materials of each biscuit is consistent, and avoid uneven size during manual division, resulting in uneven heating during baking and great differences in taste of finished products. At the same time, the dough blank after rounding has better ductility and is not easy to be damaged in subsequent molding, which is especially suitable for making cookies with uniform size such as chocolate bean cookies and cookies, and meets the pre-process requirements of a chocolate chip cookie-making machine.

3. Main functions and advantages

The core function is accurate segmentation and automatic rounding of dough, and the segmentation weight and rounding speed can be flexibly adjusted according to the size of finished biscuits. The Orange Mach dough segmentation and rounding machine has high precision and a small segmentation error, and the rounded dough surface is smooth, without wrinkles and damage, which can improve the subsequent molding efficiency. The equipment structure is simple, the PLC control panel is easy to operate, novices can get started quickly, and at the same time, the labor cost is saved. It is suitable for batch production in baking shops and small food factories and is matched with other cookie equipment of Orange Mach to form a complete production link.

In order to make layered, crisp, and delicious biscuits, the puff pastry machine is the core equipment. With precise dough-pressing control, Orange Mach crisper can help you easily make the ideal crisper effect and break the technical barrier of artificial crispers.

1. Working principle

Using the relative rotation of the upper and lower dough-pressing rollers, the dough blank can be evenly pressed and thinned, and at the same time, the shortening raw materials such as butter can be evenly wrapped in the dough. Through repeated pressing and folding, the dough forms a multi-layer structure, and after baking, crisp layers will be formed between each layer, thus achieving the effect of shortening, and the dough pressing thickness can be manually or automatically adjusted.

2. The role in biscuit making

Specially used for dough processing of crisp biscuits, to create the layers and crisp taste of biscuits and to solve the problems of uneven manual dough pressing and irregular folding, which lead to unclear layers and a hard taste of biscuits. At the same time, the thickness of dough can be accurately controlled to ensure the consistent crisping effect of each biscuit, improve the face value and taste of finished products, and meet the production needs of various high-end crisped biscuits.

3. Main functions and advantages

The core function is dough pressing and crisp forming, which can flexibly adjust the thickness and speed of dough pressing to meet the needs of different crisp biscuits. The Orange Mach crisper is made of food-grade stainless steel, and the surface of the dough pressing roller is smooth, not easy to stick, clean and convenient. The equipment runs stably, and the pressing surface is even without deviation, which can ensure the consistency of the layers and tastes of each batch of biscuits without the need of a professional pastry chef, thus lowering the technical threshold and improving the production efficiency. It is suitable for entrepreneurs who want to expand the high-end pastry category and is used with an automatic cookie-making machine to realize the automatic connection of pastry and molding.

Many people think that the mooncake-forming machine can only make mooncakes. In fact, it is also a "good helper" for creative biscuit forming, especially suitable for making cookies with fixed shapes such as round, square, and irregular shapes. The orange Mach mooncake-forming machine can flexibly change molds to meet the needs of various biscuit-forming operations.

1. Working principle

Put the kneaded dough blank into the feed inlet of the equipment; press the dough blank into a preset shape through the extrusion and molding of the mold; and, at the same time, accurately control the thickness and weight of the biscuit and automatically discharge it after molding, which can be transported to the next process with the conveyor belt.

2. The role in biscuit making

Responsible for the final shaping of biscuits, especially sandwich biscuits, printed biscuits, and customized biscuits, which can quickly make finished products with uniform shapes and specifications and improve the face value and recognition of biscuits; at the same time, it avoids the problems of low manual molding efficiency, irregular shape, and unclear printing and is especially suitable for the post-molding process of chocolate-filled cookie-making machines, which makes the chocolate sandwich biscuit more regular.

3. Main functions and advantages

The core functions are biscuit forming, printing and quantitative control, and the mold can be changed flexibly to adapt to the production of biscuits with different shapes and specifications to meet the customization needs of creative biscuits. The orange Mach mooncake-forming machine has high forming precision, regular biscuit shape, clear printing, no damage or deformation. The equipment is easy to operate, and the PLC control panel can adjust the molding speed and weight, which is stable in operation and suitable for mass production. Whether it is small batch customization in a baking shop or large-scale mass production in a food factory, it can be easily adapted, and one machine can be used for multiple purposes, reducing the equipment input cost.

If the front equipment is "paving the way," the tunnel oven is the "finishing touch" of biscuit making—it directly determines the taste, color, and maturity of biscuits. The orange Mach tunnel oven helps you realize the standardization of biscuit baking by virtue of its precise temperature control system and avoid the mistakes of manual baking.

1. Working principle

By means of electric heating or gas heating, the temperature inside the oven is evenly distributed through the hot air circulation system, and biscuit blanks enter the oven at a uniform speed through the conveyor belt. After three stages of preheating, baking, and cooling, the temperature, time, and conveying speed are automatically controlled throughout the whole process to ensure that each biscuit can be evenly heated and cooked, and at the same time, golden color and crisp taste are formed.

2. The role in biscuit making

Responsible for the final baking of biscuits, processing the formed biscuit blank into edible finished products, and solving the problems of scorching, pinching, and different colors of biscuits caused by inaccurate temperature control and uneven heating during manual baking; at the same time, it realizes baking automation, improves production efficiency, is suitable for mass production, and is the core equipment for large-scale biscuit production.

3. Main functions and advantages

The core functions are biscuit baking, temperature control adjustment, and automatic transmission, which can accurately control the temperature and baking time of each area in the oven and adapt to the baking needs of different kinds of biscuits. The Orange Mach tunnel oven has uniform hot air circulation, no temperature difference, uniform color and crisp taste, and no pinch and scorch. The speed of the conveyor belt can be adjusted to meet the needs of different production capacity. The equipment is high temperature resistant, easy to clean and convenient to maintain regularly. At the same time, it can be matched with the front-end molding equipment to form a complete automatic production line, which is especially suitable for the post-baking process of chocolate filled cookie-making machines, ensuring that the chocolate sandwich does not melt and tastes better, and greatly improving the production efficiency and the qualified rate of finished products.

What kind of machine you choose depends on what kind of finished cookies you want to make—making ordinary cookies, kneading machine, dividing and rounding machine and tunnel oven can meet the demand; To make crisp cookies, a crisper is a must; make custom prints and sandwich cookies, and the moon cake forming machine can help you achieve creative landings.

If you want to know more about it, you can take the finished biscuit map and your needs to find the right biscuit-making solution for you. Orange Mach's biscuit equipment can be transported all over the world with high quality and strong stability. Whether it is small-batch production in small baking shops or large-scale mass production in food factories, whether it is the whole process scheme of an automatic cookie-making machine or a single core equipment, it can accurately adapt to your needs. 

We also provide full-link services such as equipment installation and debugging, after-sales maintenance, mold customization, etc., to help you lower the threshold of entrepreneurship and production so that your creative biscuit business can quickly land, make steady profits, and gain a foothold in the highly competitive baking market.