RUA Company Cookie Machine Peach Cake Machine Upgrade Case: All-round Improvement of Efficiency, Quality and Cost

Customer Background: Spanish RUA Company

RUA Company is a cookie manufacturer in Spain, mainly providing high-quality baked products for the European market. With the increase in market demand, RUA Company faces problems such as insufficient production efficiency, unstable product quality and high energy consumption. The original cookie production line has been in use for many years, and the aging of the equipment has led to rising maintenance costs, and it is difficult to meet consumers' demand for diversified products.

Therefore, we want to upgrade the equipment to improve the current predicament. On January 2, 25, our OrangeMech website welcomed our partner Carlos, the purchasing manager of RUA Company. Carlos first communicated with our sales manager about the challenges, needs and goals currently faced by their company, and our sales manager and technicians also gave their all to RUA Company to develop solutions.

Challenges Faced by Customers:

● The equipment is aging, the production capacity cannot keep up with the demand for orders, and the frequency of downtime does not increase, affecting the production plan.

● The shape and thickness of the cookies are inconsistent, resulting in a lot of waste of scraps and increased costs.

● The existing equipment cannot produce diversified categories according to market development needs, and lacks automation.

● The operating cost of the equipment is too high, the energy consumption is high, the maintenance cost is high, and the machine lacks intelligent control.

Customer Needs:

In order to maintain market competitiveness, RUA Company decided to upgrade the cookie production line, with the following goals:

● Improve production efficiency: replace more efficient and automated equipment.

● Stabilize product quality, reduce defective rate, and save costs.

● Reduce operating costs, optimize energy and raw material consumption.

● Introduce intelligent technology to improve product category flexibility and data management capabilities.

Solutions:

After our sales manager patiently guided the customer to state the specific needs and goals to be achieved, we learned that the customer needed a machine with high automation and a wide range of products, mainly producing free-form biscuits, and wanted to increase production capacity by 20-30%. The quality of the biscuits should not be wasted, and the equipment should be low in energy consumption and easy to clean and maintain.

According to the customer's needs, we recommended one of our OrangMech's cookie machines suitable for multiple categories, with low energy consumption, high automation and intelligent control system. We also recommended the OrangMech's biscuit machine for the production of crispy biscuits. Finally, the customer wanted to develop multiple product categories and directly ordered two different machines.

Customer Feedback after Use:

After RUA Company received our goods in mid-March, Carlos gave us very good feedback that their company had achieved unprecedented significant improvements:

 ● Production efficiency increased by 25% – production capacity increased from 90kg/h to 250kg/h, and order delivery was faster.

● Scrap rate reduced to 1% – baking uniformity and mold accuracy improved, reducing raw material waste.

● Energy consumption reduced by 20% – the new baking system saves electricity costs, directly saving half of the previous electricity consumption.

● Flexible production – new categories that meet market competitiveness can be produced according to molds of different product types.

IGOP, RUA production manager, feedback:

"The new cookie machine not only increases production and production efficiency, but also makes our product quality more stable. The PLC intelligent control system makes the usual complex operations simpler, and the maintenance cost is greatly reduced, saving a lot of costs. The most important highlight is that the energy consumption is half of the previous one."

Summary:

The successful upgrade of RUA Company's cookie machine peach cake machine proves that in order to optimize efficiency, quality and cost, it is necessary to abandon old equipment and upgrade to automated and intelligent equipment in order to reduce human errors and produce higher quality. The energy-saving design of automated equipment fundamentally saves operating costs for enterprises, and multiple molds can achieve flexible production, quickly adapt to changes in market demand, and receive more large orders.

All these can be achieved by our OrangeMech biscuits. If you are a manufacturer who wants to improve the production capacity of biscuits and encounter a situation like RUA Company, I suggest you learn about our products and invest in advanced automated equipment biscuit machines to not only solve the current pain points, but also lay the foundation for future market expansion.

If you are also interested in our products, please leave your contact information. Our professional sales managers and technicians will provide you with a perfect solution that will definitely satisfy you! Waiting for your good news!