Consumers' preference for soft sweets continues to rise and the global candy market continues to expand. However, many gummy candy manufacturers have encountered bottlenecks, such as unstable labor costs and candy quality, and the delivery cycle can't reach the specified time. It is very important to get out of the bottleneck, optimize the production efficiency of soft candy, and simplify the workflow. Secondly, it is important to gummy candy production line the automation of the equipment and the operation of precise ingredient control, and to achieve continuous production, daily maintenance and standardized operation. It is the core to improve production efficiency and maintain the consistency of soft candy products. Want to know more about how to improve your fudge career, OrangeMech hopes to help you!

Optimizing gummy production process directly affects the sales volume, and the process is the core of soft candy taste. Some machines are needed to assist in the optimization to achieve the effect of consistent quality and excellent taste.

1. Preparation of raw materials: In order to achieve efficient and stable production, centralized preparation of raw materials is the core. The accurate dosage of sugar, glucose syrup, gelatin or pectin needs to ensure the consistency of the formula and prevent repeated formula. Using automatic weighing and accurate distribution system can reduce manual error, shorten preparation time and achieve the effect of quickly entering the next stage.

2. Dissolution of ingredients: All raw materials need to be evenly mixed after accurate preparation, so that the texture of soft candy can be fully dissolved. The temperature can be accurately controlled by the dissolving tank, so as to avoid the subsequent heating and agglomeration from affecting the cooking progress and product quality. The mixing is well optimized, the processing time is shortened, the consistency of batch finished products is improved, and the efficient soft candy production effect is directly achieved.

3. Boiling and concentration: after the ingredients are accurately temperature-controlled and not caked, they are cooked and concentrated in a soup pot. Will significantly affect the production speed and product quality. The continuous cooking or vacuum cooking system shortens the cooking time while maintaining a stable Brix value and humidity level. Controlled concentration can reduce energy consumption and prepare for the next gummy candy production with high quality.

4. Addition of flavoring pigments: automatic delivery system of spices, acids and pigments to ensure accurate addition and uniform distribution. The delay caused by manual adjustment is eliminated, which is helpful to stabilize the output of gummy candy manufacturers.

5. Auxiliary equipment is essential to optimize the production process of soft candy. As long as the relevant equipment is well used, the effect of getting twice the result with half the effort can be achieved.

Orange Mech's gummy candy production line integrates cooking, precipitation, cooling, demoulding and conveying into a continuous workflow. The degree of automation fully reduces the use of labor, which can realize stable, continuous and efficient production. In addition, the automation equipment also needs to consider the perfect use of space, and how to place it can realize the maximum use of space without affecting the workflow. OrangeMech's latest 3D soft candy production line is specially customized for Bahrain's soft candy company, and the specific finished products can be used for reference.

1. Pouring efficiency: OrangeMech firstly adopts the upgraded advanced deposition system to ensure that each pouring head can be filled accurately, so as to reduce dripping or waste. Multi-head precipitator can improve flux and overall production efficiency while maintaining accurate weight and shape control.

2. Optimization of cooling molding: The successfully poured soft candy mold is smoothly transported to the cooling tunnel with controlled temperature and humidity. This step can accurately set the delivery time and speed to control the soft candy cooling and prevent deformation. Optimizing the cooling parameters can directly shorten the cycle time and stabilize the product quality.

3. Demoulding and conveying speed: after rapid cooling, the soft candy can be automatically demoulded. The automatic demoulding system reduces the dependence of enterprises on labor, and can also prevent the soft candy from being damaged during demoulding. The continuous conveying system maintains a stable production rhythm, eliminating the bottleneck of low production efficiency, high labor cost and inconsistent finished products when you process soft candy.

4. Drying and polishing treatment: After the soft candy is demoulded, an efficient drying system, an automatic polishing or oiling system can be carried out, which can make the finished product more refined, the texture more uniform and the finished product can be packaged more quickly.

5. Automatic packaging, etc.: OrangeMech's Gummy Candy Production Line is a modular and compact design. If you want to link with the automatic packaging machine at the back end to realize one-stop packaging and molding from the beginning of boiling to the end, you only need to confirm the size of the splicing machine with Orange Mech and splice them together according to the operation, which can maximize the utilization rate of the production line.

Besides the optimization of technology and automation equipment, the production efficiency of soft candy can not be improved smoothly. The most important thing is the management mode of people and system.

1. One-person control: Intelligent automation equipment also needs operators, and trained operators can manage multiple machines at the same time. This greatly reduces the labor cost, while maintaining stable output and excellent quality.

2. After determining the operator, it is very important to standardize the operation training of installation, and train in advance to avoid the production efficiency being reduced due to operation errors.

3. In the production process, detailed monitoring of data can prevent minor faults in a certain stage from affecting subsequent production in advance, and monitor the temperature, speed and output in real time, which is helpful to optimize the production process of soft candy and improve the overall equipment efficiency.

Even if the output is in a hurry, OrangeMech suggests that you arrange the production in batches. Reasonable batch arrangement can reduce frequent type change and downtime. Through scientific production scheduling, gummy candy manufacturers can make more efficient use of equipment resources and increase daily output.

1：One-stop service: excellent qualified suppliers should have a line of services from the design of technology and equipment according to customers' ideas to the final molding and to the installation and debugging after customers receive them. A complete solution can reduce coordination costs and other hidden risks.

2：Equipment customization: Because the needs of each customer and enterprise are different, the needs will also be different, especially some enterprises want to customize a product suitable for their formula, even some specific product shapes and fixed output targets. Try to choose gummy candy manufacturers that can support customized solutions.

3：Technical support: Because the production line is complicated, the coordination between machines is the most important. Only the suppliers who specially design and produce machines can know all parts of the machines well. If there is long-term technical support and spare parts supply, it is very important for the stable operation of the equipment. You can also quickly troubleshoot problems encountered in the work, and at most reduce unexpected downtime and reduce work progress.

In order to completely improve the efficiency of soft candy production, increase sales and profits for your enterprise, process design optimization, equipment selection and personnel management need to be coordinated. Especially for the manufacturers of soft sweets facing increasing market pressure, upgrading existing factories or investing in modernization soft candy production line is a strategic step towards sustainable growth. But when choosing a supplier, I suggest you consult a professional supplier. I wish you find the most suitable solution. A well-designed system can not only improve the current efficiency, but also provide flexibility and scalability for future market demand. OrangeMech supports "one-stop" solutions, and there are many successful cases. If you want to find a case similar to yours, please read the case column of OrangeMech here.