Luohe Orange Mechanical Equipment Co., Ltd

Specialized in design, produce, sales, installation and after sales support of food machine

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User manual for the peanut butter making machine
- Jun 07, 2018 -

Appliance

Food industry: peanut butter,aloe vera, coconut juice, pineapple pulp, emulsified pig skin, chicken bone, chili sauce, sesame seeds, fruit tea, ice cream, moon cake stuffing (cake stuffing), butter, jam, fruit juice, soybeans, Peanut milk, protein milk, soy milk, dairy products, wheat milk essence, flavor, spices, beer, vegetable protein, animal protein and various food and beverage.

Chemical industry: paints, pigments, dyes, coatings, lubricants, synthetic fat, grease, diesel, petroleum catalyst, emulsified asphalt, adhesives, detergents, plastics, glass fiber reinforced plastic, synthetic leather, leather and emulsions.

Daily chemicals: toothpaste, detergent, shampoo, shoe polish, senior cosmetics, bathing fine, soap and balsam and so on.

Pharmaceutical industry: all kinds of syrup, nutrient solution, proprietary Chinese medicine, cream medicine, biological products, cod liver oil, pollen, royal jelly, vaccines, all kinds of ointment, all kinds of oral liquid, injection and intravenous drip.

Construction industry: all kinds of paint. Including interior and exterior paint, anti-corrosion waterproof coating, cold porcelain paint, colorful paint, ceramic glaze and spraying.

Other industries: plastic industry, textile industry, paper industry, coal flotation agent, rare earth, nano materials and military and other new materials.

Working principle

OM series colloidal mill ,The basic working principle is shear, grinding and high-speed stirring force, grinding grinding rely on the relative movement of the disc-shaped bevel, one of the high-speed rotation, the other static material through the tooth between the slope of the material by the great high-speed Shear and friction, while in the high-frequency vibration and high-speed vortex and other complex forces under the action of the material grinding, emulsification, crushing, mixing, dispersion and homogenization, resulting in fine ultrafine particles smashing the higher efficiency.

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OM series COLLOIDAL MILL,The main structure by the grinding head parts, base drive; special motor three parts. One of the core part of the machine moving disc and static disc, mechanical seal parts of the Department is the most critical part of the machine. Therefore, according to the nature of the material to be processed different selection must be different.

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1. Base 2. Motor 3. Housing 4. Spindle 5. Mechanical seal assembly 6. Handle 7. Locating screw 8. Hopper9. Feeding channel 10. Rotary blade 11. Adjusting disc 12. Static disc 3. Moving disc 14. Circulating tube

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1. Base 2. Motor 3. End cover 4. Circulation tube 5. Handle 6. Adjustment plate 7. Cooling water pipe connector8. Hopper 9. Rotary blade (moving disc tightening thread) 10. Moving disc 11. Locating screw 12. Still grinding disc 13. Cooling channel 14. Mechanical seal assembly 15. Housing 16. Spindle bearings 17. Leakage fittings

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1. driven pulley 2. bearing 3. spindle 4. seat 5. bearing 6. discharge port 7. O-ring 8. feed scraper9. Handle 10. Gland 11. Patching 12. Gating bucket 13. Rotating blade 14. Moving disc 15. Static disc 16. Adjustable disk17. Mechanical seal assembly 18. Housing 19. Cooling water inlet and outlet and drain holes 20. Motor 21. Adjustment screw22. V-belt 23. Motor mount 24. Active pulley 25. Base


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1. Base 2. Motor 3. Discharge port 4. Discharge port 5. Circulation tube 6. Handle 7. Adjustment plate 8. Cooling connector9. Hopper 10. Rotary blade 11. Moving disc 12. Static disc 13. Scale 14. O-ring 15. Mechanical seal16. Housing 17. Ball bearing 18. End cover

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1. Base 2. Motor 3. Discharge port 4. Discharge port 5. Circulation tube 6. Handle 7. Adjustment plate 8. Cooling connector9. Hopper 10. Rotary blade 11. Moving disc 12. Static disc 13. Scale 14. O-ring 15. Mechanical seal16. Housing 17. Ball bearing 18. End cover

Installation method

OM series colloid mill operation is smooth, vibration is slight, according to the production needs need to be placed on the level of flat ground, or installed on the basis of cement. In order to facilitate the use of the user's production, all types of colloid mill are installed at the bottom of the installation hole, vertical colloid mill installation size shown in Figure 6, horizontal colloid mill installation size shown in Figure VII. Machine connection: the use of funnel (plus hopper) or pipe connection type.

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Installation

1, connected to the feed hopper or feed pipe and outlet, and then connected to the discharge pipe, and then connected to the cooling water (and drain pipe.

2, install the power start device, (if the conditional users can be equipped with ammeter and indicator light or inverter, etc.) connected to the power, with particular attention to the direction of operation, to determine whether the normal direction of rotation of the motor, or from the feed tube The direction of the direction of whether or not with the colloid grinding on the 'red warning signs' rotation direction arrows consistent with the smooth. Absolutely prohibit idle (cavity within the lack of liquid) and reverse.

3, in the colloid mill factory, the equipment out of the box on the box has been equipped with a good set of screws, grinding disc gap in the best processing fineness spacing. Adjust the disc gap, the first outlet box on the upper limit screw Panasonic, without the case of the boot plate (dial) on the two handle 'counterclockwise' loose, and then 'clockwise' turn the adjustment disk, when the rotation adjustment Disk feel a little resistance to stop immediately, then adjust the scale on the adjustment plate on the body of the pointer to determine the dynamic and static disc gap is '0'. But the scale of the circle on the reading number to remember that the number is not 0 degrees and the disc between the '0', and then reverse (counterclockwise) to adjust the disk a few laps to move, static disc gap slightly greater than 0. Adjust the disc scale for each advance and retreat a large grid is 0.01mm. Generally in the case of processing materials to meet the fineness of the requirements, as far as possible to keep the disc gap to a certain distance, while the handle will adjust the disk lock, and then the inlet box on the upper limit screw to adjust the machine to ensure the normal operation of the machine.

4, connected to the cooling water, the injection of about 1 ~ 2Kg liquid material or other related materials with the processing of materials, and keep the wet material through the circulation through the cycle of the state. And then can start the colloid mill, to be running immediately after the feeding into the colloid mill processing production, and can be free-off colloid mill can also avoid this.

5, before the shutdown, into the hopper to join or cavity to leave the right amount of water or other materials associated with the processing of materials, and keep the wet material through the circulation pipe through the state. The boot should also keep a certain amount of wet material within the hopper can be reflow state and immediately put into the material, otherwise it will damage the hard combination of seals and even cause leakage burn the motor.

6, processing materials pay attention to motor load, found to reduce the load overload.

7, colloid mill in the action, never allowed to close the discharge valve, so as not to wear the chamber pressure is too high and cause leakage.

8, colloid grinding is a high-precision machinery, grinding disc gap very little, moving speed fast. Operators should adhere to the post, according to regulations, found fault in time to stop, after troubleshooting and production.

9, colloid mill use, should be completely disinfected, clean the body inside, do not make the material remaining in the body, so as to avoid hard mechanical bonding and damage the machine.

Maintenance

1, colloid mill for high-precision machinery, wire speed up to 20m / s, and grinding disc gap is very small. After the repair must be replaced with a dial indicator to correct the shell and the spindle coaxial error ≤ 0.05mm.

2, repair the machine, in the open, back to adjust the process, never allowed to use iron Chung direct percussion. Apply a wooden hammer or pad on a piece of wood to gently tap to avoid damage to the parts.

3, the machine seals: divided into static, dynamic seal. Static seal with O-type rubber ring, dynamic seal with a combination of rigid mechanical seal. Found that the hard seal surface should be immediately on the flat glass or flat castings on the grinding repair, grinding material ≥ 200 # silicon carbide grinding paste is better. If the seal is damaged or cracked, please replace it immediately.

4, in the course of use should be based on processing materials, as appropriate, regular maintenance.

5, For the maintenance of the motor, please refer to the motor instruction manual.

6, the vast majority of spare parts for the national standard, the Department of standard parts, all over the country are purchased.